Maintenance Engineer

Position Summary

Responsible for the reliability, efficiency, and continuous improvement of manufacturing such as injection molding, ISBM, two stage and blow molding machines. This role ensures minimal downtime, optimal performance, and compliance with safety and quality standards.

Key Responsibilities

1. Equipment Maintenance & Reliability

• Develop and implement preventive and predictive maintenance programs
• Troubleshoot and resolve equipment failures (mechanical, electrical, hydraulic, pneumatic)
• Improve machine uptime and reduce breakdown frequency
• Maintain critical spare parts inventory

2. Process & Equipment Optimization

• Analyse equipment performance (OEE, downtime, cycle time)
• Optimize machine settings for efficiency, quality, and cost reduction
• Support process engineers in improving molding/extrusion processes
• Lead root cause analysis (RCA) for recurring issues

3. Installation & Commissioning

• Lead installation and commissioning of new machines and auxiliary systems
• Work with vendors on Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT)
• Ensure proper machine setup, calibration, and documentation

  4. Continuous Improvement

• Drive lean manufacturing and continuous improvement initiatives
• Implement automation and digital monitoring where applicable
• Reduce scrap, energy usage, and maintenance costs

5. Safety & Compliance

• Ensure all equipment complies with safety standards and regulations
• Conduct risk assessments (e.g., FMEA)
• Support audits (ISO, GMP if applicable)

6. Documentation & Reporting

• Maintain equipment history, maintenance logs, and SOPs
• Prepare reports on equipment performance and improvement projects
• Update technical drawings and manuals

7. Cross-Functional Collaboration

• Work closely with production, quality, and maintenance teams
• Train technicians and operators on proper equipment use
• Coordinate with suppliers and external contractors

Typical Equipment in Scope

• Injection molding machines (e.g., PET preforms, caps & closures)
• Blow molding machines (EBM, IBM, ISBM, Two Stage Blowing)
• Vision System
• Auxiliary systems (chillers, dryers, compressors, conveyors, robotics)
• Mold and tooling systems

Job Requirements:-

• Bachelor’s degree in mechanical, Electrical, Mechatronics, or related engineering field

• 5–7 years in manufacturing, preferably in plastics or packaging industry

• Hands-on experience with molding equipment

• Strong knowledge of PLC systems

• Understanding of hydraulics, pneumatics, and servo systems

• Knowledge of Lean, Six Sigma (preferred)

Key Competencies

• Problem-solving and analytical thinking
• Strong troubleshooting skills
• Project management capability
• Communication and teamwork
• Attention to detail and safety awareness