Maintenance Head

JOB PROFILE – MAINTENANCE HEAD

Company: Sadashiv Castings Pvt. Ltd.
Location: Mubarakpur, Dera Bassi, Punjab
Department: Maintenance
Experience: 8–15 Years in Steel Manufacturing / Heavy Industrial Plant

Job Responsibilities

A. Mechanical Maintenance

• Handle overall mechanical maintenance of the steel plant, including induction furnaces, CCM, rolling mills, presses, pipe mills, cranes and other production equipment.
• Plan and implement preventive, predictive and breakdown maintenance to minimise machine downtime and production losses.
• Diagnose and resolve mechanical, hydraulic and pneumatic faults in plant machinery.
• Supervise maintenance engineers, fitters, welders, technicians and other maintenance staff.
• Ensure proper functioning of motors, gearboxes, bearings, pumps, hydraulic systems, cooling systems and lubrication systems.
• Monitor equipment performance and identify recurring breakdowns to implement permanent corrective actions.
• Maintain equipment history, breakdown records and preventive maintenance schedules.

B. Electrical Maintenance and Substations

• Handle the operation, preventive maintenance and breakdown maintenance of the plant's 66 kV and 11 kV substations.
• Supervise maintenance of power transformers, HT/LT panels, switchgear, circuit breakers, isolators, protection relays, CTs, PTs and associated electrical equipment.
• Ensure proper functioning of transformer protection systems, electrical interlocks, earthing systems and power distribution networks.
• Monitor transformer loading, power factor, electrical consumption and power distribution across the plant.
• Arrange and monitor transformer oil testing, insulation resistance testing, earthing checks and protection system testing as applicable.
• Ensure proper maintenance of induction furnace electrical systems, motors, control panels, drives, cables and other critical electrical equipment.
• Coordinate with the electricity department, authorised contractors and service providers for substation maintenance, shutdowns, inspections and major electrical repairs.
• Ensure that all HT and substation work is carried out by authorised and competent personnel under approved safety procedures and applicable electrical regulations.

C. Maintenance Planning and Team Management

• Prepare and implement daily, weekly and monthly maintenance plans.
• Supervise maintenance engineers, electricians, fitters, welders and technicians and ensure proper utilisation of manpower.
• Coordinate with Production and other departments to plan maintenance activities without unnecessary production interruptions.
• Ensure the availability of critical spare parts and maintain proper inventory control.
• Monitor maintenance expenses, spare consumption and repair costs, and identify opportunities for cost reduction.
• Coordinate with external vendors and equipment suppliers for servicing, repairs and technical support.
• Review pending maintenance jobs and ensure timely closure of maintenance complaints.

D. Safety and Reporting

• Ensure compliance with electrical safety, machine safety, lockout/tagout and permit-to-work procedures.
• Ensure safe working practices during high-voltage maintenance, crane maintenance, furnace repairs and other hazardous activities.
• Maintain breakdown reports, downtime records, maintenance schedules, inspection reports and statutory documentation.
• Submit daily maintenance reports to management, covering breakdowns, downtime, maintenance completed, pending jobs and major concerns.
• Identify opportunities to improve equipment reliability, plant availability and overall maintenance efficiency.

Candidate Requirements

• Diploma / B.Tech in Mechanical or Electrical Engineering.
• 8–15 years of relevant experience in steel manufacturing or a heavy industrial plant.
• Strong hands-on experience in 66 kV and 11 kV substations, HT/LT systems and industrial electrical maintenance.
• Good knowledge of induction furnaces, CCM, rolling mills, EOT cranes, hydraulic systems and heavy industrial machinery.
• Experience in preventive maintenance, breakdown analysis, troubleshooting and maintenance planning.
• Ability to manage mechanical and electrical maintenance teams.
• Knowledge of electrical safety procedures, protection systems and applicable statutory requirements.
• Good coordination, leadership and problem-solving skills.
• Willingness to attend emergency breakdowns and support plant operations as required.

Key Performance Indicators (KPIs)

• Reduction in machine breakdowns and production downtime.
• Timely completion of preventive maintenance.
• Improved equipment reliability and plant availability.
• Reduction in maintenance costs and unnecessary spare consumption.
• Timely resolution of maintenance complaints.
• Safe and reliable operation of 66 kV and 11 kV substations.
• Compliance with electrical safety requirements and maintenance schedules.
• Timely submission of maintenance reports to management.

Pay: ₹40,000.00 - ₹550,000.00 per month

Application Question(s):

• What is your current loation and salary?
• contact us at 9941400005

Work Location: In person