Maintenance Supervisor

Key Responsibilities:

1. Equipment Maintenance & Operations:

• Perform preventive, predictive, and breakdown maintenance of all manufacturing and auxiliary equipment.
• Ensure smooth operation of production machinery, including mixers, tablet presses, encapsulation machines, packaging lines, HVAC, and utilities.
• Monitor and maintain equipment efficiency, reliability, and performance.

2. Troubleshooting & Repairs:

• Identify root causes of mechanical, electrical, and instrumentation issues.
• Carry out repairs, replacements, and calibration as needed.
• Coordinate with vendors or service providers for specialized maintenance.

3. Preventive & Predictive Maintenance:

• Develop and implement preventive maintenance schedules for all critical equipment.
• Use tools like vibration analysis, thermal scanning, and predictive diagnostics to prevent breakdowns.
• Maintain logs of maintenance activities and equipment history.

4. Compliance & Documentation:

• Ensure maintenance activities comply with cGMP, safety, and environmental standards.
• Maintain maintenance records, calibration certificates, and equipment logs.
• Support QA and regulatory audits by providing maintenance documentation.

5. Equipment Installation & Qualification:

• Assist in installation, commissioning, and qualification (IQ/OQ/PQ) of new equipment.
• Participate in process validation and facility qualification activities.

6. Utilities & Support Systems:

• Monitor and maintain utilities such as HVAC, compressed air, chillers, water systems, and power backup.
• Ensure uninterrupted support for production processes and lab operations.

7. Team Collaboration & Training:

• Work closely with production, QA, QC, and engineering teams to ensure efficient operations.
• Train junior maintenance staff on equipment operation, safety, and preventive maintenance practices.

8. STP Operation & Maintenance:

• Oversee daily operation of Sewage Treatment Plant including pumps, aeration systems, clarifiers, filters, and dosing systems.
• Monitor water quality parameters such as pH, BOD, COD, TSS, and other regulatory standards.
• Ensure effluent treatment and discharge complies with local environmental norms and regulatory requirements.
• Coordinate chemical dosing, sludge management, and periodic cleaning of STP units.8.

Qualifications & Experience:

• Education: Diploma / B.E. / B.Tech in Mechanical / Electrical / Instrumentation Engineering.

• Experience: 8 years in pharmaceutical manufacturing plant maintenance.

• Technical Expertise:

• Hands-on experience with mechanical, electrical, and instrumentation systems in pharma plants.

• Knowledge of cGMP, safety standards, and preventive maintenance practices.

• Familiarity with calibration, validation, and utility systems