Manufacturing Engineer - EE

Job Summary

Dynamic Manufacturing Engineer with specialized expertise in integrating complex electrical systems and high-voltage battery assemblies for next-generation aircraft with Proven track record in bridging the gap between design and the shop floor through robust DFM/DFA strategies, IPC-compliant process development, and real-time troubleshooting. Expertise in scaling battery enclosure assembly, thermal management, and advanced wire harness routing from prototype to serial production in highly regulated aerospace environments.

Responsibilities

• Design Integration Strategy (The Before the Build Phase): Support DFM/DFA activities during design reviews to ensure the manufacturability and serviceability of complex electrical systems.
• Design Integration Strategy: Define wire routing strategies ensuring safety, serviceability, and strict compliance with aerospace standards.
• Design Integration Strategy: Collaborate closely with design, quality, and supply chain teams to optimize build flow and reduce cycle time from the outset.
• Design Integration Strategy: Work with suppliers and internal teams to validate battery module assembly techniques and specialized tooling.
• Process Development Documentation: Develop and implement manufacturing processes for aircraft battery installation, including enclosure assembly, mounting, thermal management, and electrical interfacing.
• Process Development Documentation: Create and validate build processes for wiring harness routing, terminations, and connector assemblies.
• Process Development Documentation: Develop Standard Operating Procedures (SOPs), Manufacturing Instructions (MIs), and detailed inspection criteria.
• Process Development Documentation: Manage production data, including MBOM (Manufacturing Bill of Materials) preparation, Process Flow Diagrams, Control Plans, and PPAP/FAI documentation.
• Shop Floor Execution Troubleshooting: Provide hands-on support to technicians on the shop floor during both prototype and serial production phases.
• Shop Floor Execution Troubleshooting: Troubleshoot wiring and battery integration issues in real-time, implementing immediate corrective actions to maintain build schedules.
• Shop Floor Execution Troubleshooting: Support the creation of harness assembly boards, work instructions, and functional test procedures.
• Shop Floor Execution Troubleshooting: Drive Root Cause Analysis (RCA) for non-conformances and lead continuous improvement efforts to prevent recurrence.

Technical Skills Competencies

• DFM/DFA
• Wiring harness routing/design
• Battery enclosure assembly
• Thermal management
• SOPs/MIs and inspection criteria
• PPAP/FAI documentation
• Root Cause Analysis
• IPC standards (IPC/WHMA-A-620, IPC-A-600/610, IPC-7711C/7721C)
• ECAD tools (Capital, Zuken, CATIA Electrical harness module)

Qualifications

• Bachelor degree in Electrical, Electronics or any related field.
• 4+ Years of Experience in ME EE Integration activities in Aerospace industry preferred.

Work Location

Chennai, Tamil Nadu, India

Job Type

Full-time, Work from office

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