Mechanical Engineer

Role & responsibilities

A. Preventive & Predictive Maintenance

• Execute preventive maintenance (PM) as per schedule for critical and non-critical equipment.
• Support predictive maintenance programsvibration analysis, thermography, NDT, ultrasound checks.
• Monitor equipment health and escalate abnormalities.

B. Breakdown Management

• Attend breakdowns promptly and ensure minimum MTTR.
• Conduct RCA for repeated failures using 5-Why, Fishbone, FMEA tools.
• Implement corrective & preventive actions (CAPA).

C. Equipment Reliability & Performance Monitoring

• Monitor daily equipment KPIs (MTBF, MTTR, availability, utilization).
• Support lubrication management, alignment, balancing, and calibration.
• Ensure reliability of key equipment—kiln, VRM, conveyors, crushers, fans, etc.

D. Spares & Inventory Coordination

• Identify critical spares and coordinate with Stores & Purchase.
• Monitor consumption patterns and initiate reorder proposals.
• Support codification, BOM updating, and inventory optimization.

E. Safety, Compliance & Housekeeping

• Ensure compliance with safety SOPs, LO/TO, permit-to-work, and audit requirements.
• Maintain 5S standards in Mechanical sections.
• Participate in safety training and toolbox talks.

F. Documentation & Reporting

• Maintain PM checklists, breakdown logs, job cards, work orders, RCA reports.
• Prepare shift reports, maintenance KPIs, and action plans.
• Ensure accurate data entry in CMMS/ERP.

G. Project & Improvement Initiatives

• Support installation, commissioning, and modification projects.
• Drive cost reduction, energy savings, and reliability improvement projects.
• Participate in Kaizen, AM/PM pillar activities, and improvement reviews.

Preferred candidate profile

Cement Industry