Mechanical Engineer

About Us Spellman High Voltage Electronics Corporation, a family owned business for over 75 years, takes pride in powering progress in health, security and quality of life. We are key partners with the world’s leading medical devices, semiconductor, scientific analytics and industrial systems manufacturers. When they want to push the limits of what’s possible with high voltage applications, they turn to us to make it happen.

While Spellman is not a household name, our products are used to make and often power many of the most advanced technologies that make modern life possible. With design and manufacturing sites in North America, Europe and Asia, we have become the preferred provider of high voltage power solutions for OEMs pushing the boundaries of technology around the world by designing and producing the products they need to power progress.

About the Role:

You will play a crucial role in engineering and technology projects from concept through prototype validation to production ramp-up, collaborating with cross-functional teams. You will leverage expertise in thermo-mechanical design, electromechanical components, materials, and fabrication practices to deliver durable, efficient, and innovative solutions.

A key responsibility includes providing support to manufacturing, sales, and customers, ensuring timely technical input to secure new business opportunities and strengthen client relationships.

What You Will Do:

• Lead mechanical design and packaging of Spellman products.
• Participate in design reviews, collaborating with internal and external stakeholders to ensure fit, function, and compliance.
• Create and validate designs using CAD and analysis tools (AutoCAD, Inventor, SolidWorks, Ansys).
• Perform engineering calculations for mechanical and thermal stresses.
• Collaborate with Electrical Engineering, Manufacturing Engineering, and Quality to optimize design for manufacturability, reliability, and serviceability (DFX principles).
• Produce and maintain detailed technical documentation, including 2D/3D drawings, BOMs, and specifications.
• Support continuous improvement and upgrades to existing product lines.
• Mentor and support Mechanical Engineers during new product development projects.

What You Need:

• BS in Mechanical Engineering required; MS preferred.
• 7–10 years of experience in power electronics packaging and electromechanical systems.
• Proficiency in AutoCAD, Inventor, SolidWorks, Ansys, or similar CAD/FEA tools.
• Strong knowledge of electromechanical components and mechanical housing fabrication (sheet metal, weldments, fasteners); casting and plastic molding experience a plus.
• Familiarity with ERP systems and BOM management.
• Detail-oriented with strong documentation skills.
• Ability to distill complex technical topics into actionable insights.
• Excellent communication, organization, and multitasking skills.
• Energetic, adaptable, and self-motivated problem solver.

Our good faith salary estimate for this position is $105,000–$135,000 annually, based on skills, experience, and other relevant factors. In addition to base pay, we offer a comprehensive benefits package. This role requires on-site presence at Spellman High Voltage headquarters in Hauppauge, NY, and relocation assistance is available.

We at Spellman High Voltage Electronics Corporation believe that each individual is entitled to equal employment opportunities without regard to race, color, creed, gender, sexual orientation, gender identity, marital status, national origin, age, veteran status or disability. The right of equal employment opportunity extends to recruiting, hiring selection, transfer, promotion, training and all other conditions of employment . To request accommodation related to disabilities, please email us at [email protected], or call +1 (631) 630-3000

Note to Recruiters and Placement Agencies: Spellman High Voltage Electronics does not accept unsolicited agency resumes. Please do not forward unsolicited agency resumes to our website or to any Spellman High Voltage Electronics employee. Spellman High Voltage Electronics will not pay fees to any third party agency or firm and will not be responsible for any agency fees associated with unsolicited resumes. Unsolicited resumes received will be considered property of Spellman High Voltage Electronics and will be processed accordingly.