Mechanical Simulation Engineer

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Join our dynamic Hardware Tech team! In this role, as a Mechanical Simulation Engineer you will be responsible for FEA (Finite Element Analysis) and CFD (Computational Fluid Dynamics) simulations to support Module Design for Manufacturing (DFM) & Process Development for R&D in our next generation modules.

Description
As a Mechanical Simulation Engineer you will conduct advanced FEA and adhesive flow simulations to optimize product designs, predict performance, and solve complex engineering challenges from concept through process development. You'll collaborate with cross-functional teams to drive innovation, validate designs through simulation-testing correlation, and develop cutting-edge methodologies that directly impact product quality and manufacturing efficiency.","responsibilities":"Perform complex finite element analyses for structural integrity, stress distribution, fatigue life, and failure prediction
Conduct thermal-mechanical coupled simulations to evaluate product performance under various operating conditions
Down-select suitable glue material properties for the assembly supporting product and process development using simulation tools.
Validate simulation models through correlation with physical testing data
Model and simulate adhesive dispensing patterns and flow behavior using CFD tools
Predict bond line thickness, coverage areas, and potential void formation
Optimize adhesive application processes for manufacturing efficiency
Develop new modeling techniques and use modeling and simulation tools to support process development and failure analysis.
Stay current with advances in modeling techniques and simulation tools to contribute to the development of new techniques and methodologies

Preferred Qualifications
Strong analytical, coding and simulation knowledge is preferred
Knowledge of AI/ML development for simulation is preferred
Strong communication and presentation skills, with the ability to convey complex concepts to both technical and non-technical audiences
Familiar with Design for Manufacturability (DFM), and Design for Assembly (DFA), stack up tolerance analysis techniques

Minimum Qualifications
Bachelor’s degree with 10yrs Exp/ master’s degree with 5yrs Exp/ PhD Exp with 3 years of Simulation and modeling experience working in R&D setup is preferred
In-depth understanding of various computational methods, such as FEA, CFD
Proficiency in simulation tools, such as ANSYS (STRUCTURAL, APDL, FLUENT), ABAQUS, STAR CCM+, COMSOL or similar
Hands on skill on 3D and 2D CAD design software, like NX, SolidWorks or ProE/Creo
Experience in programming languages, such as Python, C++, Fortran or similar
Excellent problem-solving, analytical and critical thinking skills