Mechanical/Application Engineer - Harnessing

JOB TITLE: Mechanical/Application Engineer

DEPARTMENT: Engineering

SUPERVISOR: Engineering Manager

Pay Range: $26.00 - $45.00 About Us ICS is a manufacturer of custom cables, harnesses, electro-mechanical assemblies, and industrial panels. We are a turn-key supplier that enables sophisticated designs.

Job Summary We are seeking a Mechanical Engineer to join our team at Integrated Cable Systems (ICS) , specializing in the design, development, and manufacturing of cable assemblies and wire harnesses for aerospace, defense, and space applications . The ideal candidate will have a strong technical background in electrical and mechanical harness design, be proficient in industry standards, and work closely with cross-functional teams to ensure high-quality and reliable product delivery.

Key Responsibilities Harness Design & Development:

• Design and develop wire harnesses and cable assemblies for aerospace and defense applications.
• Create detailed schematics, wiring diagrams, and assembly drawings using tools such as AutoCAD Electrical or SolidWorks Electrical.
• Perform wire routing and define harness configurations for optimal performance and manufacturability.
• Work closely with customers, engineers, and manufacturing teams to ensure design intent is met.
• Ensure designs comply with IPC/WHMA-A-620, AS9100, MIL-STD, and aerospace industry regulations.

Technical Analysis & Problem-Solving

• Evaluate electrical, mechanical, and environmental constraints to develop robust harness solutions.
• Conduct voltage drop, signal integrity, EMI/EMC, and thermal analysis to validate designs.
• Troubleshoot and resolve design-related issues in prototyping, testing, and production phases.

Manufacturing Support

• Confer with production personnel to resolve production problems as well as explain assembly instructions/techniques to co-workers, optimize manufacturability, and assembly processes.
• Provide design-for-manufacturing (DFM) input to reduce costs and improve efficiency.
• Support first article inspections (FAI) and validation testing to ensure design compliance.

Documentation & Compliance

• Generate and maintain BOMs (Bill of Materials), work instructions, and technical documentation.
• Ensure all harness designs meet customer requirements, AS9100, and industry standards.
• Assist in the qualification and testing of new materials and components.

Cross-Functional Collaboration

• Work closely with procurement and suppliers to source high-quality connectors, wires, and components.
• Support sales and business development teams with technical proposals and customer discussions.
• Participate in design reviews and risk assessments to enhance product reliability.

Required Qualifications

• Bachelor’s degree in manufacturing, Mechanical, Electrical Engineering, or related field.
• 3+ years of experience in wire harness and cable assembly design for aerospace, defense, or space applications.
• Proficiency in AutoCAD Electrical or SolidWorks Electrical for schematic and harness design.
• Strong understanding of electrical wiring, interconnect systems, and aerospace harnessing standards.
• Familiarity with IPC/WHMA-A-620, AS9100, MIL-STD, and NASA standards.
• Experience with harness testing, validation, and troubleshooting.
• Ability to interpret engineering drawings, schematics, and wiring diagrams.
• Strong problem-solving skills and ability to work in a fast-paced manufacturing environment.

Preferred Qualifications

• Experience with MES/ERP/MRP systems (Epicor preferred).
• Knowledge of RF cables, fiber optics, and high-speed data transmission.
• Hands-on experience in harness assembly, crimping, and soldering is a plus.
• Six Sigma or Lean Manufacturing experience.