Method Engineer

Position Objective

Responsible for developing and implementing manufacturing methods and process plans for aerospace precision-machined components, ensuring manufacturability, quality, productivity and timely industrialisation of new products.

Key Responsibilities

• Review customer drawings, 3D models, specifications and GD&T for manufacturing feasibility.
• Develop process plans, operation sequences, manufacturing routes and work instructions.
• Define machining strategies for CNC Turning, Milling and 4/5-axis machining.
• Support CNC programming/CAM activities and review tool paths and machining parameters.
• Develop and optimise fixtures, jigs, soft jaws and cutting-tool strategies.
• Support NPI, prototype development, process trials and FAI/AS9102.
• Prepare and maintain Process Flow, PFMEA, Control Plan and manufacturing documentation.
• Conduct process feasibility and identify manufacturing risks before production release.
• Optimise cycle time, tool life, setup time and machining cost.
• Support resolution of process-related NCRs, deviations and quality issues.
• Coordinate with Design, Quality, Production, Tooling and Planning for successful product industrialisation.
• Support continuous improvement and standardisation of manufacturing methods.

Required Experience

• 510 years in Methods / Manufacturing Engineering.
• Experience in Aerospace / Defence precision machining preferred.
• Strong knowledge of CNC Turning, Milling and 4/5-axis machining.
• Knowledge of CAM software, GD&T, tooling and fixture concepts.

Experience in NPI, FAI/AS9102 and process documentation