Microwave Technician II - Seal/ESS

Position Summary

The Laser Seal Technician is responsible for performing high-precision hermetic sealing and laser welding operations on critical components. This role requires a meticulous approach to following detailed process instructions to ensure product integrity and reliability. The technician will operate specialized laser equipment, conduct environmental stress testing, and perform precision de-lidding in a fast-paced, high-accountability manufacturing environment.

Key Responsibilities

• Laser Welding & Hermetic Sealing: Perform precision laser welding to create hermetic seals on components, ensuring all seals meet strict vacuum and leak-rate specifications.
• Environmental Stress Testing: Execute environmental stress screening (ESS), including thermal cycling and vibration testing, to validate the integrity of the seals and the durability of the components.
• Precision De-lidding: Perform machine de-lidding operations to access internal components for inspection, rework, or failure analysis without damaging the substrate.
• Process Adherence: Strictly follow written process instructions, engineering drawings, and quality checklists to ensure consistency and compliance with aerospace and defense standards.
• Equipment Operation: Set up, calibrate, and operate laser welding stations and environmental test chambers; perform basic troubleshooting and routine maintenance on machinery.
• Quality Control: Conduct visual inspections and utilize measurement tools to verify weld quality and seal integrity, documenting all results in the manufacturing execution system.

Physical Requirements

• Ability to stand for extended periods.
• Ability to use microscopes and precision hand tools for long durations.
• Visual acuity required for the inspection of micro-welds.

Required Education, Experience, & Skills

• Experience: 2+ years of experience in a precision manufacturing environment, preferably involving laser welding, electronics assembly, or semiconductor packaging.
• Technical Skills: Proven ability to operate laser equipment and environmental test chambers. Familiarity with leak detection equipment (e.g., helium leak detectors) is highly preferred.
• Attention to Detail: Ability to interpret complex technical manuals and process instructions with zero deviation.
• Dexterity: High level of manual dexterity for handling small, fragile components and performing precision alignments.
• Adaptability: Ability to maintain high quality and accuracy while working in a fast-paced, production-driven environment.

Preferred Education, Experience, & Skills

• Certification in laser safety or specialized welding techniques.
• Experience working within ISO 9001 or AS9100 quality management systems.
• Prior experience with cleanroom protocols and ESD (Electrostatic Discharge) prevention.

Pay Information

Full-Time Salary Range: $41844 - $66952

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.

About BAE Systems Electronic Systems
BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.

Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.

This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.