Precision Castparts

MISSION
:
To operate all types of mold machines within department and specialize in the operation of these machines to produce complex and/or heavy wax pattern, soluble and gating parts. To inspect, and insure quality and dimensional integrity and adhere to P.C.P’s/S.O.P’s guidelines. To work with limited supervision.
PRINCIPAL ACCOUNTABILITIES
:
<ul>
<li>Tooling Preparation: Objective: To accurately prepare tooling dies for operation</li>
</ul>
Essential Job Functions:
<ul>
<li>Assembles, disassembles, prepares and positions tooling dies for operation; Changes, adds, removes multiple inserts to produce large, complex parts.</li>
<li>Adds chills and solubles per Technique Cards.</li>
<li>Works with part engineers and others to develop, test and introduce new and re-designed tooling, methods and techniques into the production process.</li>
<li>Determines molding sequence to meet production schedule, insure time and trained coverage for completion of mold and availability of necessary chills and solubles.</li>
<li>Removes, cleans and stores tooling after operation.</li>
<li>Performs minor repairs on tooling and machines as required.</li>
<li>Mold Machine Operation:</li>
</ul>
Objective:To operate complex molding machines accurately and efficiently using technique cards and established set-up procedures to maintain quality and dimensional integrity of the product.
Essential Job Functions:
<ul>
<li>Sets up, monitors and controls mold machine functions.</li>
<li>Keeps dies and/or inserts clean during molding machine operations.</li>
<li>Removes wax parts from die, inspects for defects, and trims.</li>
<li>Places on proper fixtures in order to maintain dimensional integrity of parts.</li>
<li>Ensures proper wax supplies are maintained for mold machine operation.</li>
<li>Ensures necessary and appropriate types of chillers and solubles are produced and available for creation of complex molds. If necessary, orders and produces chillers and solubles.</li>
<li>Initiates and implements corrective action to resolve quality and tooling problems as needed. H. Develops and assists in tech card creation.</li>
<li>Completes logs and records:</li>
<li>Documents all modifications to process.</li>
<li>Evaluates and maintains department supply inventory.</li>
<li>Safety:</li>
</ul>
Objective: to take responsibility for and demonstrate safe work practices.
Essential Job Functions:
<ul>
<li>Adheres to plant and department safety rules.</li>
<li>Safely operates all equipment and tools.</li>
<li>Identifies and reports safety problems.</li>
<li>Develops methods to lift large/heavy inserts and wax patterns without damaging tooling or mold using hoists and/or assistance from other operators.</li>
<li>Other Accountabilities</li>
<li>Routinely trains less skilled operators as assigned.</li>
<li>Performs other tasks as directed.</li>
<li>May be required to complete annual hazardous waste training, handle hazardous waste, complete weekly inspections, or manage areas that generate or handle hazardous waste.</li>
</ul>
ESSENTIAL EQUIPMENT, VEHICLES, MACHINERY AND/OR TOOLS USED:
<ul>
<li>Pry bars, insert pullers, slide hammers.</li>
<li>Side cutters and/or knives.</li>
<li>Mallets</li>
<li>Torches, hot pencils</li>
<li>Air nozzles</li>
<li>Air ratchet</li>
<li>Wrenches; allen and crescent</li>
<li>Mold Machines</li>
<li>Power drill</li>
<li>Flashlight, mirrors</li>
<li>Hoist</li>
<li>Dental picks</li>
<li>Fork Lift</li>
</ul>
Training
<ul>
<li>Training is provided on the job.</li>
<li>PCC’s Forklift Driving Safety Certification Training must be completed.</li>
<li>May be required to complete Hazardous Waste Management Training.</li>
</ul>
Qualifications
<ul>
<li>Skill in the wax molding operations, and demonstrated eighteen to twenty-four months of competent performance of Mold Machine Operator A duties. OR any equivalent combination of training and work experience.</li>
<li>Ability to read, interpret and follow specifications on Technique Cards, load cards and other types of special instructions.</li>
<li>Ability to perform basic mathematical calculations (addition, subtraction, multiplication and division).</li>
<li>Ability to work alone with limited supervision.</li>
<li>Written language skills required.</li>
<li>Physical ability to perform the essential job functions.</li>
</ul>
NOTE: MOLD MACHINE OPERATOR LEVELS ARE DETERMINED PRIMARILY BY THE COMPLEXITY OF THE TOOLING BEING USED. ASSIGNMENT TO THIS SENIOR LEVEL POSITION REQUIRES MASTERY OF LEVELS A, B, and C AND THE ABILITY TO TRAIN OTHERS AND FACILITATE THE IMPROVEMENT AND INTRODUCTION OF NEW PARTS INTO THE PROCESS.

Mold Machine Operations Specialist LPCS

Mold Machine Operations Specialist LPCS

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