Molding Process Engineer

RESRG Automotive | Cullman, Alabama

Shape the Future of Automotive Manufacturing

RESRG Automotive is seeking a highly motivated Molding Process Engineer to join our team in Cullman, Alabama. This role is responsible for developing, optimizing, and maintaining injection molding processes that support world-class quality, productivity, and customer satisfaction. The successful candidate will play a key role in new program launches, process improvements, troubleshooting, and implementation of advanced molding technologies.

What You'll Do

Process Development & Optimization

• Develop, validate, and optimize injection molding processes to achieve safety, quality, and productivity targets.
• Analyze existing manufacturing processes and identify opportunities for continuous improvement.
• Establish process parameters and standards that ensure consistent product quality and operational efficiency.
• Support the continuous material and process improvement program.

New Program Launches

• Support the introduction of new products, technologies, tooling, and manufacturing processes.
• Coordinate process development activities during program launch and startup phases.
• Lead molding trials, process validations, and production readiness activities.
• Ensure successful transfer and implementation of new technologies into production.

Technical Leadership

• Troubleshoot molding, tooling, material, automation, and quality issues.
• Lead root cause analysis and implement sustainable corrective actions.
• Collaborate with Engineering, Quality, Maintenance, Tooling, and Production teams to improve manufacturing performance.
• Support technology development related to tooling, machinery, materials, and manufacturing processes.

Continuous Improvement

• Drive initiatives focused on reducing scrap, improving cycle times, increasing OEE, and lowering operating costs.
• Apply Lean Manufacturing and problem-solving methodologies to improve plant performance.
• Recommend and implement process enhancements that strengthen productivity and competitiveness.

Cross-Functional Collaboration

• Work closely with Operations, Quality, Product Development, and Program Management teams.
• Provide technical guidance and mentorship to Process Technicians and junior engineers.
• Support APQP, PPAP, PFMEA, Control Plan, and customer launch activities.

What We're Looking For

Required Qualifications

• Bachelor's Degree in Engineering, Manufacturing Engineering, Plastics Engineering, or related technical field.
• 4+ years of experience in injection molding process engineering or plastics manufacturing.
• Strong understanding of injection molding processes, materials, tooling, and automation.
• Experience troubleshooting molding defects and process variation.
• Working knowledge of statistical problem-solving and root cause analysis techniques.
• Excellent communication and project management skills.

Preferred Qualifications

• Automotive manufacturing experience.
• Experience supporting Tier 1 automotive customers.
• Knowledge of IATF 16949 quality standards.
• Experience with APQP, PPAP, PFMEA, MSA, SPC, and Control Plans.
• Lean Manufacturing and Continuous Improvement experience.
• Robotics and automation experience.

Why RESRG Automotive?

At RESRG Automotive, you'll have the opportunity to work with advanced manufacturing technologies while contributing to innovative solutions for leading automotive customers. We offer a collaborative environment where continuous improvement, employee development, and operational excellence drive our success.

Location

Cullman, Alabama

Join Our Team

If you're passionate about injection molding, manufacturing innovation, and continuous improvement, we encourage you to apply and help drive the future of automotive manufacturing at RESRG Automotive.

RESRG Automotive is an Equal Opportunity Employer.