Operator - Assembler

Job Title: Assembler – Electrical Gear
Location: Cudahy, WI
Reports To: Production Manager
Department: Operations

Position Overview:
The Electrical Assembler is responsible for the mechanical and basic electrical assembly of low- and medium-voltage electrical switchgear, control panels, and power distribution equipment. This role focuses on building subassemblies and final assemblies in accordance with engineering drawings, work instructions, and company quality standards. The position requires strong mechanical aptitude, attention to detail, and the ability to work safely and efficiently in a production environment.

Key Responsibilities:

Electrical Assembly & Wiring

• Assemble electrical gear, enclosures, frames, bus structures, and component
• subassemblies according to mechanical drawings, layout drawings, bills of material (BOMs), and work instructions.
• Install electrical components such as breakers, contactors, relays, transformers, terminal blocks, and DIN rail-mounted devices.
• Coordinate with internal teams and external auditors to prepare for and support ISO audits.

Fit, Finish & Verification

• Verify correct placement, orientation, and secure mounting of components prior to wiring and testing.
• Perform visual and dimensional inspections to ensure assemblies meet design specifications.
• Identify missing, incorrect, or damaged components and escalate issues as needed.
• Rework assemblies as required to correct discrepancies.

Quality & Documentation

• Follow work instructions, quality procedures, and safety guidelines during all phases of assembly.
• Complete required production documentation, checklists, and inspection records accurately and timely.
• Support in-process, final, and customer inspections as needed.
• Ensure all assemblies meet internal quality standards prior to shipment.

Trouble Shooting & Problem Solving

• Identify mechanical fitment issues, hardware problems, or component conflicts during assembly.
• Assist wiremen, technicians, and engineers in resolving assembly-related issues.
• Communicate drawing discrepancies or material issues to engineering and production leadership.

Training & Development:

• Work with engineering, quality, and production teams to improve assembly methods.
• Provide feedback to engineering on drawing discrepancies or opportunities for improvement.

Safety & Compliance

• Follow all safety procedures, including PPE requirements and proper tool usage.
• Maintain a clean, organized, and safe work area in accordance with 5S standards.
• Support compliance with OSHA, UL, ISO, and other applicable safety and regulatory requirements.

Continuous Improvement & Team Support

• Participate in continuous improvement initiatives on the production floor.
• Suggest process improvements to improve efficiency, quality, and safety.
• Support team-based production goals and cross functional collaboration

Qualifications:

• 1+ years of experience in mechanical or electrical assembly in a manufacturing or industrial environment.
• Ability to read and interpret mechanical drawings, layout drawings, and bills of material (BOMs).
• Strong attention to detail and commitment to quality workmanship.
• Strong communication skills, with the ability to work effectively in cross-functional teams.
• Ability to use hand tools, power tools, and electrical test equipment safely.

Preferred Skills:

• Experience with low- and medium-voltage switchgear or control panel assembly.
• Familiarity with NEC, UL 508A, or similar electrical standards.
• Strong mechanical aptitude and ability to work from detailed work instructions
• Ability to work independently and as part of a team.
• Familiarity with electrical components and panel layouts.