Operator - CCM Pulpit

1. CCM Pulpit Operation

• Operate the Continuous Casting Machine from the pulpit/control station as per approved operating procedures.
• Monitor CCM operating parameters continuously during casting.
• Control and adjust casting speed, mould level and other parameters according to production requirements.
• Monitor HMI/control screens and respond appropriately to alarms and abnormal conditions.
• Ensure stable casting operation throughout the heat.

2. Casting Parameter Monitoring

• Monitor critical parameters including:

  • Casting speed
  • Mould level
  • Tundish level
  • Cooling water parameters
  • Strand temperature
  • Withdrawal speed
  • Casting sequence
  • Other process parameters.

• Make necessary adjustments within approved operating limits.

• Report abnormal parameter deviations to the Shift In-Charge.

3. Ladle & Tundish Coordination

• Coordinate with the ladle preparation/handling team during ladle changes.
• Monitor tundish level and casting continuity.
• Coordinate with EAF/LRF and crane operators for smooth transfer of molten steel.
• Ensure correct heat and grade information is maintained throughout the casting sequence.

4. Mould & Strand Monitoring

• Monitor mould operation and mould-level stability.
• Identify abnormal mould conditions and take corrective action as per SOP.
• Monitor strand condition and cooling performance.
• Coordinate with field operators regarding mould, cooling and strand abnormalities.

5. Casting Abnormalities

• Respond to casting abnormalities such as:

  • Breakouts
  • Mould level fluctuations
  • Strand problems
  • Nozzle/blockage issues
  • Cooling-water abnormalities
  • Withdrawal problems
  • Casting speed instability.

• Take immediate action according to approved emergency procedures.

• Inform the Shift In-Charge and relevant teams about major abnormalities.

Desired Candidate Profile

1. 5+ years of experience in Continuous Casting Machine (CCM) operations in a steel plant.
2. Hands-on experience as a CCM Pulpit Operator / Caster Operator / Continuous Casting Operator.
3. Strong knowledge of billet casting operations and casting parameters.
4. Experience operating and monitoring CCM equipment from the pulpit/control station.