Plastics/Tooling Development Manager

Description

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Essential Job Functions:
Align with our company culture, mission, values, philosophy, and policies and procedures by exemplifying our C.L.E.A.R. Principles.

Curiosity- look for a better way as a solutions-oriented problem solver.

Leadership- take ownership and be the catalyst of change.

Enthusiasm- be motivated and passionate about your work.

Accountability- deliver commitments and acts with integrity.

Respect- be present, listen and engage with inclusive, open, honest, and direct communication.

Responsibilities include:

• Manager: Tooling expert with management responsibilities. Position will include management of the following direct reports:

o 2 Plastics/Tooling Engineers

o 2-3 Mechanical Technicians (Mold makers)

• NPI (New Product Development) Team Member: Position and department serve as internal experts for plastic injection mold design and development on a multi-disciplinary Engineering team. NPI teams consist of technical experts in areas of Mechanical Design, Electronics, Optics, Manufacturing/Process, and Validation.
• Life Cycle / Subcontracted Tool Support: Provide support and technical input as requested for life of product line (tooling repairs, Engineering changes, troubleshooting, etc.).
• Product Types: Products include (but are not limited to) LED headlamps & fog lamps, LED signal & marker lighting, wire harnesses, and other state-of-the-art lighting and visibility products for commercial vehicles.
• Primary Job & Departmental Functions:

o Quote Development – Provide budgetary quotes and timing to the NPI team for quoting purposes.

o Prioritization – Prioritization of projects for both Tool Engineers and Mechanical Technicians.

o Performance Reviews, Training, and Development – Required tasks pertaining to your team.

o Plastic Materials – Provide input to plastic material selection based on intended use, operating environment, and part appearance requirements.

o Plastic Part Design & Analysis – Provide input to plastic part design for optimized quality, manufacturability, and appearance. Design input is based on factors such as wall thickness, intended gating, draft & texture requirements, tooling construction – parting line, slides & secondary actions, etc.

o Moldflow Analysis – Perform initial analysis to validate initial design and establish ideal molding process (gate location, tonnage, cycle time, weld/knit line locations, predicted warpage).

o Injection Mold Tooling Development – The position will have primary responsibility for overall plastic part tooling development:

§ Develop Mold Specifications (cavitation, gate & runner type, tooling materials, etc.)

§ Sourcing – Manages tool sourcing & development process following Truck-Lite procedures and practices. (Quote, vendor selection, design & build, sampling/verification, and final approvals)

§ Design: Review and approve mold designs developed by selected tooling suppliers. Oversee tooling design & development activities to ensure cost, quality, and timing objectives are met. Directly responsible for mold designs for tools built at our internal shop.

§ Qualification: Attend mold qualification trials, establish, and document ideal process parameters, verify molded part quality, provide final approvals and sign-off.

Processing: Provide support to manufacturing teams for in-house mold qualifications. Assist in problem solving efforts to resolve manufacturing issues related to injection mold tooling, material, or processes.

Tool Build Expert: Tool building/development is a requirement as it is needed to support the Mechanical Technicians that report to this position.

Requirements

Minimum 5-10 years industry experience with direct experience with injection mold tooling – Materials, Design, Construction, and Maintenance

Familiarity with general machine shop equipment and capabilities (CNC machining, EDM, Polishing, Grinding, General bench, etc.)

3D CAD Modeling (NX or SolidWorks)

Preferred candidates have a B.S. degree or higher in Plastics Engineering, Plastics Engineering Technology, or Mechanical Engineering

Position requires compliance with the Technology Control Plan and the Federal Export Control Policy established for the Corporation.