Plc Engineer

• Develop, modify, and optimize PLC programs for manufacturing equipment.

• Configure and maintain HMI, SCADA, and DCS interfaces.

• Perform logic testing, debugging, and validation of control systems.

• Maintain program backups and version control in compliance with change management procedures.

• Integrate PLC systems with SCADA, DCS, and MES platforms where applicable.

• Conduct IO checks, loop checks, and functional testing.

• Support Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).

• Assist in commissioning and start-up of PLC-controlled equipment.

• Support equipment qualification activities (IQ/OQ) in coordination with QA and Validation teams.

• Prepare and maintain technical documentation including:

• Functional descriptions

• IO lists

• Control philosophy documents

• Assist in preparation of URS, FRS, and validation protocols.

• Ensure compliance with:

• GMP requirements

• 21 CFR Part 11 (where applicable)

• Data integrity guidelines

• Maintain audit-ready records for system changes and upgrades.

• Provide technical support for automation-related breakdowns.

• Diagnose and rectify PLC hardware and software issues.

• Perform preventive maintenance of automation systems.

• Support root cause analysis for automation-related deviations.

• Implement approved changes to PLC programs following change control procedures.

• Perform impact assessments for automation modifications.

• Update documentation following system updates or enhancements.

• Identify opportunities to improve system efficiency, reliability, and compliance.

• Support implementation of automation upgrades.

• Contribute to Industry 4.0 initiatives such as predictive maintenance and data analytics.

• Work closely with Production, QA, Maintenance, and Engineering teams.

• Provide technical guidance to operators and maintenance personnel.

• Coordinate with vendors during installation and troubleshooting activities.

• Core Competency:

-Strong problem-solving and analytical skills
-Understanding of regulatory compliance in pharma manufacturing
-Effective communication and teamwork
-Knowledge of industrial networking and control architectures
-Attention to detail and documentation accuracy