PLC Technician

JOB PURPOSE

The PLC Technician is responsible to support the efficient Home Care and Personal Care Product Lines, especially the Soap and Alcohol/Fragrance Lines. The role requires hands-on expertise in operating, maintaining, troubleshooting and maintaining Programmable Logic Controllers (PLCs) and other automated control systems. The technician must also be flexible to support all plant areas and respond to maintenance needs as part of a rotating shift schedule.

DUTIES AND RESPONSIBILITIES

· Diagnose and repair electrical, mechanical, and programming issues related to PLC-controlled equipment.

· Execute scheduled preventive maintenance tasks on PLC systems to ensure optimal performance and longevity, including software backups, hardware inspections, and component replacements.

· Perform minor programming changes, modifications, and upgrades to existing PLC programs (e.g., ladder logic, structured text) to improve efficiency, adapt to new production requirements, or resolve operational issues.

· Calibrate and tune various sensors, actuators, and control loops to ensure accurate and reliable system operation.

· Operate and monitor production machinery specific ensuring consistent product quality and line efficiency.

· Support plant-wide troubleshooting needs during rotating shift schedules, including emergency breakdowns.

· Assist in equipment upgrades, installations, and process improvement initiatives.

· Accurately document maintenance activities, repairs, and modifications in logs and maintenance systems.

· Ensure adherence to all health, safety, and GMP regulations during all work processes.

QUALIFICATIONS

· Technical Diploma or Certificate in Mechatronics, Industrial Maintenance, Electrical Engineering, or related field.

· At least 2–3 years in a manufacturing environment, preferably in the Home and Personal Care industry with PLC automated machines.

· Strong troubleshooting ability in electrical, electronic, and mechanical systems.

· Hands-on experience with PLC systems (e.g., Siemens, Allen-Bradley, or Omron).

· Experience with HMI development and configuration and familiarity with industrial communication protocols (e.g., Ethernet/IP, Modbus).

· Capable of reading electrical diagrams, PLC logic, mechanical blueprints, and equipment manuals.

· Strong sense of urgency and ability to work independently or as part of a cross-functional team.

· Willing and able to work on rotating shifts, weekends, and respond to urgent maintenance issues when required.