PRINCIPAL IMAGINEER

Job Summary

High-Voltage battery system manufacturing engineering to establish manufacturing processes for Battery Modules/Packs and its related components.

Responsibilities

• Work with High-Voltage battery system Manufacturing engineering to establish manufacturing processes for Battery Modules/Packs and its related components.
• Perform DFA, DFM, and PFMEA for all the associated processes at the battery module/pack assembly level.
• Ownership on process design and execution on Battery laser welding process for battery modules. Qualify welding in accordance with International standards.
• Design and manufacture applicable fixtures, tools etc for efficient process execution.
• Define the build sequence, process steps and develop suitable manufacturing assembly steps.
• Work closely with suppliers on equipment requirements, tools, fixtures through qualification, RFQ, Inspection, equipment installation, and final qualification.
• Develop process control specifications for all set processes.
• Collaborate closely with Design, Quality and internal teams to define optimal strategies in battery manufacturing.
• Lead proof-of-concept (POC) and Design of Experiments (DOE) to validate process design and performance.
• Develop process documentation for all processes, such as MIS and route cards.
• Ensure all manufacturing processes comply with industrial standards. Ensure compliance with safety regulations and company policies.
• Maintain detailed records of process parameters, equipment specifications, maintenance activities and performance metrics.
• Train and support production staff on new processes, safe battery operation, equipment and tool operation, and industry best practices.
• Understand AS9100 quality standards and lead internal and external quality audits.

Requirements

• Experience 12-18 Years in Manufacturing engineering and Battery manufacturing.
• Experience with an eVTOL company is an additional advantage for this position.
• Laser welding of Pouch format cells, Cell to pack architecture.

Key Skills

• Dfa/dfm/pfmea
• Laser welding
• Fixture design
• Design of Experiments (DOE)
• Proof-of-concept (POC)
• MIS and route cards
• AS9100 quality standards
• Quality audits
• RFQ

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