Process Development Engineer - Liquid Injection Molding

PROCESS DEVELOPMENT ENGINEER

POSITION OVERVIEW:

The Process Development Engineer will drive process optimization and product development. This role focuses on improving molding techniques, troubleshooting, and enhancing tooling and product quality.

KEY RESPONSIBILITIES:

• Interface and maintain strong relationships with internal Sales and Program Management including external Customers’ Engineering Departments, and key supplier personnel that align with both existing and new manufacturing processes.

• Assist in investigating new technologies, submitting well-researched and viable proposals to management for funding and further development.

• Utilize CAD software and equipment to perform engineering design tasks, ensuring that products meet specifications and design standards.

• Work closely with R&D and other divisions to resolve technical problems, obtain additional information, and support design development.

• Provide technical problem-solving support to divisions by utilizing design experiments and sound engineering principles to help optimize the full manufacturing process.

• Coordinate equipment, materials, and supplies needed for project assignments. Ensure smooth workflow and assist as necessary to guide personnel through the production process.

• Initiate purchase requisitions, expedite orders for timely delivery, and maintain necessary records.

• Maintain engineering process, product, and project records. Produce and distribute necessary reports to ensure clear communication within the team and across departments.

• Introduce new parts and processes into production, working with Process Technicians and Production Supervisors to transition new programs into mass production operations.

• Develop and refine process parameters and techniques for all molding and auxiliary processes to meet cost control requirements. Troubleshoot processes to improve quality, reduce cost, and ensure product consistency.

• Follow prescribed safety rules and regulations, ensuring work areas are maintained in a clean and orderly condition to promote a safe and efficient environment.

Required Skills & Qualifications:

• Proven experience in process development, troubleshooting, and optimization in all molding operations.

• Hands-on experience developing and optimizing Liquid Injection Molding (LIM) / Liquid Silicone Rubber (LSR) manufacturing processes required.

• Experience with silicone molding, tooling development, scientific molding techniques, and process validation strongly preferred.

• Experience in product feasibility analysis to determine product viability.

• Excellent communication and interpersonal skills, able to work effectively with technical teams, customers, and external vendors.

• Strong project management skills with the ability to manage multiple projects simultaneously.

• Proficiency in CAD software for engineering and design tasks.

• Expert knowledge with troubleshooting tooling, material development, and molding processes.

Preferred Qualifications:

• Bachelor’s degree in Engineering, Manufacturing, or a related field, with 10 years of transferable experience, including prior experience in a similar role supporting and managing the growth of manufacturing technology.

• Familiarity with ERP systems and industry-specific software tools.