Process Engineer

We are hiring for a Process Engineer based at NSEZ, Noida.

Key Responsibilities:

• Drive process improvements to enhance productivity, quality, yield, and manufacturing efficiency across production lines.
• Evaluate, implement, and optimize manufacturing processes, equipment, and technologies while supporting new product introductions and process industrialization.
• Ensure maximum equipment availability by supporting preventive, predictive, and breakdown maintenance activities.
• Troubleshoot and resolve electrical, mechanical, pneumatic, hydraulic, and PLC-related equipment issues.
• Plan and execute maintenance schedules in coordination with production to minimize downtime.
• Conduct root cause analysis (RCA) for process and equipment failures, implementing sustainable corrective and preventive actions.
• Monitor equipment performance and manufacturing KPIs (OEE, MTBF, MTTR, downtime) and drive initiatives to improve reliability and efficiency.
• Prepare and maintain process documentation, maintenance records, machine history, and technical specifications.
• Support equipment installation, commissioning, qualification, and production ramp-up activities.
• Manage spare parts planning and coordinate with suppliers/OEMs for technical support and critical spares.
• Ensure compliance with safety, quality, and maintenance standards throughout manufacturing operations.
• Implement Lean Manufacturing, TPM, 5S, and other continuous improvement initiatives to improve equipment performance and reduce operating costs.
• Collaborate with Production, Quality, Maintenance, and Engineering teams to resolve manufacturing challenges and standardize best practices.
• Train operators and technicians on process standards, equipment operation, basic maintenance, and troubleshooting techniques.

Preferred Experience

• Experience in high-volume manufacturing, electronics, smart cards, security printing, automotive, semiconductor, or precision manufacturing industries.
• Knowledge of Lean Manufacturing, Six Sigma, FMEA, SPC, CAPA, or similar quality and process improvement methodologies.
• Experience with equipment qualification, process validation, technology transfer, or new product industrialization.
• Familiarity with ERP/MES systems and manufacturing documentation practices.