Process Engineer

About the role

The Process Engineer is a technical specialist responsible for designing, implementing, controlling, and optimizing industrial processes within a manufacturing or production environment. The primary goal is to ensure processes are efficient, safe, cost-effective, and capable of consistently producing products that meet strict quality specifications. This role focuses on translating product design requirements into repeatable, reliable, and scalable manufacturing procedures.

Key responsibilities

• Design and develop new manufacturing processes, including generating detailed Process Flow Diagrams (PFD), Piping and Instrumentation Diagrams (P&IDs), and equipment specifications
• Create and maintain comprehensive manufacturing documentation, including Standard Operating Procedures (SOPs), work instructions, and equipment operational guidelines
• Manage the transfer and scale-up of processes from lab/pilot scale to full commercial production, ensuring robust and reproducible results
• Analyze production data, identify bottlenecks, and implement solutions to improve throughput, reduce cycle time, and lower manufacturing costs
• Apply Statistical Process Control (SPC) and Six Sigma methodologies to monitor process variables, reduce variation, and drive continuous improvement initiatives
• Lead cross-functional teams to conduct thorough Root Cause Analysis (RCA) of persistent production issues, low yields, or quality failures, implementing sustainable corrective actions
• Conduct and document formal Process Validation studies (IQ, OQ, PQ) to qualify new equipment and processes, ensuring they meet specified performance parameters
• Develop and maintain core quality planning documents such as Process Failure Mode and Effects Analysis (PFMEA) and Control Plans to mitigate potential risks
• Ensure all manufacturing processes and equipment comply with environmental, safety (OSHA), and quality standards (e.g., ISO 9001 or industry-specific regulations)
• Monitor the performance of manufacturing equipment, identifying the need for upgrades, modifications, or replacement based on efficiency and reliability data

About you

• Bachelor's Degree in Mechanical, Electrical, Industrial, Manufacturing, or Mechatronics Engineering
• Progressive experience in Process Engineering, Manufacturing Engineering, or Production supervision, preferably in a relevant industry (e.g., mechanical, mechatronics, electrical, automotive, etc)
• Proven experience applying statistical methods to solve manufacturing problems
• Expert knowledge of process design tools (PFDs, P&IDs) and process mapping techniques
• Proficiency in Statistical Process Control (SPC), Process Capability Studies (CpK), and Root Cause Analysis (RCA)
• Strong understanding of industrial equipment, fluid dynamics, heat transfer, or relevant unit operations
• Experience with quality systems like ISO 9001 and formal process validation protocols
• Six Sigma Green Belt or Black Belt certification is highly desirable
• Professional Engineer (PE) license is a strong asset