Process Engineer

Position Summary

The Process Engineer is responsible for driving continuous improvement in production processes to optimize efficiency, quality, and cost-effectiveness. This role involves conducting in-depth data analysis, troubleshooting, process design, and ensuring that all production processes meet regulatory and safety standards. Additionally, the Process Engineer will collaborate with cross-functional teams to develop training materials, standardize processes, and implement best practices across the organization.

Process Improvement & Production Support

• Monitor and sustain production lines to minimize machine downtime and ensure efficient processes.
• Perform regular machine and equipment setup, adjustments, and parameter optimization.
• Identify root causes of machine failures or process inefficiencies and implement corrective actions.
• Coordinate and oversee fixture repairs and maintain good condition of production tools (e.g., soldering fixtures, jigs, stencils, etc.).
• Oversee the management of production-related tools, fixtures, and jigs, ensuring proper functioning and availability.
• Conduct real-time monitoring of line performance and identify any issues or non-conformances.
• Evaluate new process procedures and suggest improvements to increase productivity and product quality.
• Lead and assist in trials for new models, processes, and equipment setup.
• Support process simulations and the creation of new process flows to optimize manufacturing efficiency.
• Collaborate with teams to implement improvements based on process evaluation and feedback.
• Analyze production data to identify defects, troubleshoot machine issues, and perform failure analysis.
• Document all non-conformance (NG) incidents, including the root cause, corrective action, and results.
• Collaborate with technicians to perform machine troubleshooting and repair of defective tools, jigs, or fixtures.
• Generate and maintain reports on-line performance, troubleshooting efforts, and action plans.
• Assist in the qualification of new machines, fixtures, and jigs for production use.
• Perform qualification checks on tools, fixtures, and equipment prior to change model activities.
• Ensure compliance with standards for machine setup and operation.
• Support and lead activities related to change model setup, ensuring a smooth transition for production.
• Perform machine setup for new model introductions, ensuring all machines, tools, and jigs are properly configured.
• Monitor and control the trial run conditions for new models and provide real-time feedback to the team.

Team Management and Process Documentation

• Supervise and assign tasks to technicians, ensuring proper scheduling and time management.
• Provide guidance and support to technicians, especially during machine setup, troubleshooting, and process improvements.
• Lead technician training on new processes, tools, and equipment.
• Maintain and update process documentation, including Bill of Materials (BOM), Engineering Orders (EON), and any related reports.
• Prepare daily turnover reports, detailing issues encountered, root cause analysis, actions taken, and improvements implemented.
• Support in preparing engineering samples and assist in inventory management for engineering samples.
• Ensure timely communication and reporting of process and machine performance to senior management.

Other Related Tasks:

• Perform additional duties as assigned to support the Engineering team and ensure efficient operations.
• Assist with special projects or initiatives related to Engineering team as needed.

Skills:

• Proficiency in evaluating and improving manufacturing processes to enhance productivity, reduce waste, and improve product quality.
• Strong ability to diagnose and resolve machine issues, perform failure analysis, and ensure proper machine setup and maintenance.
• Experience in supervising and providing guidance to technicians, including task assignment, training, and performance management.
• Strong analytical skills to assess production data, identify defects, and generate detailed reports on process performance and improvements.
• Expertise in managing, qualifying, and maintaining production tools, fixtures, and equipment for smooth line operations.
• Excellent skills in maintaining accurate process documentation, managing BOM and EON, and communicating effectively across teams and management.

Qualifications:

• Bachelor's degree in Engineering (Mechanical, Industrial, Electrical, or related fields).
• 1-2 years of relevant experience in process engineering within a manufacturing environment.
• Must have experience in Molding set-up, preparation, and management.
• Bending experience is needed but not a must.
• Can handle technician and can make reports of any trouble encountered on daily basis.
• Basic knowledge of 7 QC tools, process mapping, and defect investigation techniques.
• Experience in a Japanese manufacturing company is preferred.
• Strong analytical and problem-solving skills.
• Excellent communication and interpersonal skills, with the ability to work effectively in a team environment.
• Proficiency in using Microsoft Office suite and engineering software.
• Licensed engineer is an advantage.
• Familiarity with lean manufacturing principles and continuous improvement methodologies.
• Experience with engineering change management and new model introduction processes.
• Knowledge of quality management systems and standards.