Plasma International
Process Engineer
22 days ago
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Important information
Contract type:
Permanent
Location:
Sacramento, CA, USA
Work mode:
Onsite
Published on:
29 September 2026
What they need
We are supporting a battery technology company operating across both advanced R&D and mid-scale manufacturing, with a strong focus on helping bring new lithium-ion cell technologies through development and towards production.
They are looking to add a Process Engineer to their engineering team, with responsibility for a range of process development and manufacturing activities linked to cylindrical lithium-ion cells.
The role will suit someone who enjoys owning technical workstreams and being directly involved in process development, trials, equipment projects, troubleshooting and manufacturing transfer.
You will be involved across areas including:
- Development and optimisation of electrode and cell assembly processes.
- Planning and leading process trials, including DOE, capability work and troubleshooting activities.
- Supporting new product introduction, scale-up, qualification, pilot builds and transfer into manufacturing.
- Defining equipment requirements and supporting commissioning, debugging and qualification activity.
- Investigating process and manufacturing issues using data-driven root-cause analysis.
- Producing and maintaining technical documentation including specifications, work instructions, PFMEAs and control plans.
- Improving areas such as yield, process stability, coating consistency, assembly quality, cycle time, equipment utilisation and scrap.
- Providing technical guidance to less-experienced engineers and technicians.
What they are looking for
- A Bachelor's degree in a relevant engineering field is expected, including areas such as chemical, mechanical, materials, manufacturing, industrial or electrical engineering.
- The ideal background will include around 3–5 years of experience in process development, manufacturing engineering, equipment engineering or a closely related discipline.
- Experience working with process development, scale-up, qualification and troubleshooting is important as is direct exposure to lithium-ion electrode processing or cylindrical cell manufacturing.
- Knowledge of DOE, SPC, process capability, PFMEA, control plans and root-cause analysis would also be highly relevant, alongside experience supporting equipment commissioning and manufacturing transfer.
This is an opportunity to join a growing battery technology organisation where the role sits directly between cell development, process engineering and manufacturing scale-up.
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