Process Engineering Manager

Position: Process Engineering Manager (Machining)

Work Location: Peenya, Bangalore

Job Summary

The Process Engineering Manager (Machining) is responsible for designing, developing, and optimizing machining processes in alignment with RFQs and customer requirements. This role ensures efficient, cost-effective, and high-quality manufacturing processes from concept through production launch, with a strong focus on aerospace standards and compliance.

Key Responsibilities

• Analyze RFQs to develop machining process strategies, including cycle time estimation, tooling selection, and cost optimization.
• Review customer drawings, GD&T, and technical specifications to define manufacturing requirements.
• Prepare detailed part specifications, Bill of Materials (BOM), and process routing.
• Conduct and document FMEA (Failure Mode and Effects Analysis) to identify and mitigate risks.
• Develop, standardize, and release machining processes, work instructions, and technical documentation.
• Collaborate with Execution, Quality, NPD, and Production teams for smooth product development and launch.
• Optimise machining processes for productivity, quality, and cost efficiency.
• Support shop floor troubleshooting and drive continuous improvement initiatives.
• Ensure compliance with quality standards, safety regulations, and company procedures.
• Evaluate and implement new machining technologies, tools, and methods.

Domain Expertise Required

• Strong understanding of product lifecycle, including machining, heat treatment, special processes, assembly, and packaging standards.
• Experience in supplier qualification, technical assessment, and process validation.
• Hands-on experience with aerospace standards such as AMS, BAC, and requirements from major OEMs
• Ability to create and manage technical documents, including material specifications and approved alternatives.
• Familiarity with customer portals and systems such as Exostar, HAPS, etc.
• Experience with CATIA model conversions, DPD/MDP compliance, and validation/test requirements.

Qualifications & Skills

• Bachelor's degree in mechanical engineering or a related field.
• 10-12 years of experience in machining/process engineering (leadership experience preferred).
• Strong expertise in CNC machining, tooling, cutting parameters, and manufacturing processes.
• Experience in BOM creation, routing, and process planning.
• Proficiency in FMEA, APQP, and other quality tools.
• Ability to read and interpret engineering drawings and GD&T.
• Strong analytical, problem-solving, and decision-making skills.
• Excellent communication and cross-functional collaboration abilities.
• Familiarity with ERP/MRP systems is an added advantage.

Key Deliverables

• Process design aligned with RFQ and customer requirements
• Accurate and optimised BOM and routing
• Completed and documented FMEA
• Released and approved process documentation
• Measurable improvements in machining efficiency, quality, and cost.

Interested candidates may reach out to [email protected]