Process Engineering Team Lead

We are looking for an experienced and detail-oriented Process Engineer with 46 years of hands-on experience in Automotive Electronics Manufacturing.

The selected candidate will be responsible for end-to-end process development, process optimization, yield improvement, and continuous improvement for advanced automotive electronic products, with a primary focus on Camera Modules and Infotainment Systems.

The role involves developing and optimizing manufacturing processes, preparing and maintaining key quality documents such as PFMEA and Control Plans, driving Kaizen and Lean initiatives, and ensuring zero-defect production in compliance with IATF 16949 requirements.

Key Responsibilities

1. Process Engineering & Assembly

• Lead the setup, validation, and optimization of manufacturing processes for automotive electronic products.
• Define and optimize process flows, line layouts, cycle times, line balancing, and Standard Operating Procedures (SOPs).
• Drive improvements in throughput, productivity, and Overall Equipment Effectiveness (OEE).
• Support and lead New Product Introduction (NPI) activities.
• Manage process transfer from Design/R&D to High-Volume Manufacturing (HVM).
• Identify and eliminate process bottlenecks to improve production efficiency and stability.

2. Quality & APQP Core Tools

• Lead and facilitate cross-functional PFMEA (Process Failure Mode and Effects Analysis) activities.
• Develop, implement, and periodically review Control Plans for critical-to-quality (CTQ) parameters.
• Ensure manufacturing processes comply with applicable quality standards and IATF 16949 requirements.
• Participate in 8D problem-solving and root cause analysis for process-related non-conformities, customer complaints, returns, and yield losses.
• Drive effective Corrective and Preventive Actions (CAPA).

3. Continuous Improvement & Kaizen

• Drive Kaizen and Continuous Improvement initiatives across the production floor.
• Identify opportunities to reduce waste, scrap, cycle time, and process variation.
• Conduct Time & Motion Studies and implement Lean Manufacturing and 5S practices.
• Analyze process yield, scrap data, defect trends, and production KPIs to identify improvement opportunities.
• Implement sustainable corrective actions to improve process capability, productivity, and quality.

4. Equipment, Tooling & Automation Validation

• Support the selection, installation, qualification, and validation of new machinery, fixtures, tooling, and automated equipment.
• Execute equipment/process validation activities in accordance with IQ/OQ/PQ protocols.
• Conduct MSA and Gauge R&R studies for critical measurement and testing systems.
• Perform process capability studies (Cpk/Ppk) for critical processes and equipment.
• Work closely with Equipment, Maintenance, Quality, and Production teams to ensure process readiness.

Required Qualifications & Experience

Education

Bachelor's degree in any of the following disciplines:

• Electronics & Communication Engineering (ECE)
• Electrical Engineering
• Mechanical Engineering
• Industrial Engineering

Process Engineer – Automotive Electronics
Employment Type: Full-Time

• 4–6 years of hands-on experience in Process Engineering / Manufacturing Engineering.
• Experience in Automotive Electronics Manufacturing is mandatory.
• Experience with Tier 1 or Tier 2 automotive suppliers will be preferred.

Domain Knowledge

Hands-on experience in one or more of the following areas:

Automotive Camera Modules

• Lens calibration
• Active alignment
• Camera module assembly
• Cleanliness-controlled manufacturing
• ISO 14644 cleanliness standards

Automotive Infotainment Systems

• Display bonding
• Audio/video testing
• Functional testing
• High-speed communication interfaces
• Infotainment assembly and validation

Quality & Manufacturing Tools

Strong working knowledge of:

• APQP Core Tools
• PFMEA
• Control Plan
• MSA
• SPC
• PPAP
• IATF 16949
• 8D
• CAPA
• Gauge R&R
• Process Capability – Cpk/Ppk

Continuous Improvement Methodologies

• Lean Manufacturing
• Kaizen
• 5S
• Six Sigma tools
• Root Cause Analysis
• Ishikawa/Fishbone Analysis
• 5-Why Analysis
• Process optimization and yield improvement

Key Competencies & Soft Skills

• Strong analytical and problem-solving skills.
• Excellent understanding of manufacturing processes and process controls.
• Strong cross-functional collaboration skills with Quality, Design/R&D, Production/Operations, Maintenance, and Supply Chain teams.
• Ability to work effectively in a fast-paced manufacturing environment.
• Strong technical documentation and reporting skills.
• Good written and verbal communication skills.
• Ability to communicate effectively with vendors, customers, and internal stakeholders.
• Strong ownership, attention to detail, and a zero-defect mindset.

Preferred Candidate Profile

Candidates currently working in Automotive Electronics, Camera Module, Infotainment, ECU, ADAS, or other automotive electronic component manufacturing environments with strong exposure to Process Engineering, NPI, PFMEA, Control Plans, Lean/Kaizen, and process validation are encouraged to apply.

Keywords: Process Engineer, Manufacturing Engineer, Automotive Electronics, Camera Module, Infotainment, NPI, PFMEA, Control Plan, APQP, PPAP, IATF 16949, Kaizen, Lean Manufacturing, 5S, Six Sigma, 8D, MSA, Gauge R&R, Cpk, Process Validation, Yield Improvement, Tier 1 Supplier.