Maverick Tech
Process Improvement Engineer
Skills
5 months ago
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Important information
Contract type:
Permanent
Salary:
$79,040 – $114,400 / year
Location:
Aurora, IL, USA
Work mode:
Onsite
Published on:
24 August 2026
What they need
About the Role
As a Process Improvement Engineer, you will serve as a key technical lead responsible for optimizing production workflows and enhancing operational efficiency across our manufacturing site. You will leverage data-driven insights and Lean methodologies to drive sustainable improvements in safety, quality, and throughput for our diverse production lines.
Responsibilities
- Define and standardize manufacturing processes to ensure repeatable, safe, and efficient shop-floor execution.
- Manage and validate production routings within ERP/MES systems to maintain accurate labor and capacity planning.
- Develop comprehensive work instructions and documentation to eliminate tribal knowledge and standardize operational best practices.
- Lead structured problem-solving initiatives, such as Kaizen and SMED, to reduce downtime and improve overall equipment effectiveness.
- Monitor key performance indicators (KPIs) to identify trends in scrap, rework, and cycle time, implementing effective countermeasures.
- Partner with cross-functional teams to execute cost-reduction projects and provide technical justification for capital investments.
- Optimize assembly and line layouts to maximize material flow and ergonomic safety.
Required Skills
- Bachelor’s degree in Industrial Engineering, Manufacturing Engineering, or a related technical field.
- 2+ years of experience in high-volume manufacturing or consumer goods environments.
- Proficiency with ERP systems (e.g., SAP) and statistical process control (SPC) methods.
- Strong analytical skills with a proven ability to translate data into actionable process improvements.
- Hands-on experience with root-cause analysis and corrective action (CAPA) processes.
Preferred Skills
- Bilingual proficiency in English and Spanish.
- Demonstrated success in leading cross-functional teams and managing technical projects.
- Advanced knowledge of Lean manufacturing principles and performance management cultures.
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