Process Leader

Job highlights

• Skills Required . Project Management. Analytical Problem solving. Communication skill.
• Knowledge Required. .

Experience: 15-18 years Location Dharwad Qualification: BE / B-Tech in Mechanical Engineering
Responsibilities

• Quality Planning for New Product Development: Checking feasibility, planning new process, planning tooling.

• Daily Monitoring of Lost time / analysis

• Daily Monitoring of line rejection / analysis

• Giving inputs to engineering in Design Review , Setting APQP procedures

• Planning , Procurement, installation and commissioning of new equipment and machine

• Establishing the capability of the new processes for new products

• Ensuring the capacity of in-house manufacturing to meet market demands

• Supporting the procurement and replenishment of the JIG & FIXTURE.

• Releasing SOP, Specification sheet for each process on the line

• Releasing time standard for production - IE activity - VSM

• Development of process engineers to make them capable to handle CCPM project task , improvement activity independently

• Reviewing and Critically analyzing material flow during the processes and identification improvement scope to optimize it

• Reviewing material handling systems to identify improvement scope

• Reviewing line layout to identify non value added use of shop floor space, productivity improvement scope and scope of material flow improvement

• CCR review of manufacturing processes

• Review of existing processes to identify scope of productivity improvement, level one exploitation

• Review of actions decided for productivity improvement, line exploitation

• Review and update work instructions/SOP to ensure incorporations instructions related to human safety and product safety

• Capturing and recording(in change management record) any change in existing product design, Process, tooling, raw material source and Filling Manufacturing change request

• Validating and recording changes through procedure mentioned in MCR

• Implement changes in manufacturing process and recording impact of manufacturing change in product quality, productivity,

• Updating affected process documents i.e. PFD, FMEA,CP, PPAP file affected due to manufacturing change

• Updating shop floor documents i.e. SOP, WI affected due to manufacturing change

• Auditing lines to ensure availability of latest WI,SOP at all manufacturing processes

• Review of FMEA/CP to ensure that all critical/major characteristics are incorporated.
  Review of FMEA/CP to check presence and effectiveness of monitoring mechanism for critical Characteristics

• Conduct process capability study for in process characteristics as per plan and updation of process capability plan

• Review process capability study data for final product characteristics

• Identification of improvement actions if capability study shown out of control data.

• Planning process improvement projects based on following data -
  COPQ/PPM/Quality Issues
  CQC
  VSM, Change Over/Set Up time
  BPR and CCR Reviews
  Productivity Improvement
  with aim to improve process efficiency and effectiveness

• Review and follow up actions of improvement project

• Develop people through regular reviews and PDs Knowledge Required

• Awareness on manufacturing Processes of sheet metal work, Plastic moulding, tool manufacturing

• Expert knowledge on mass production, Assembly processes & line automation.

• Quality system-APQP, PPAP, FMEA,n SPC, MSA , 6Sigma,Kaizen

• Process design, feasibility of product manufacturing, machine and accessory selection.

• Tools & Fixture designing , Auto Cad, workstation design, workshop technology processes.

• Understand layouts, flow, types, takt time, cycle Time & motion study, information flow,
  line balancing, Understand value stream mapping

• Understand lean manufacturing with scale-up/down possibilities.

• Process capability measurements and understanding variations

  Skills Required

• Project Management

• Analytical Problem solving

• Communication skill

• Presentation skills

• Technical Problem solving

• Leadership qualities and self-motivated

• Teamwork

• Negotiation

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