Process Planning Engineer

KEY RESPONSIBILITIES

• Develop manufacturing process and organizing facilities for Auto electrical product assemblies and components
• Arrive cycle time, planning of assy lines / machines / process plants with robust process controls with optimal manpower.
• Preparation of Process Flow Diagrams (PFD), PFMEA, and Control Plans for new and existing products
• Develop and validate tooling, fixtures, and gauges required for mass production
• Ensure smooth and flawless launch of new products (NPI) from design release to SOP
• Collaborate with Product design, Tool Design, Production, and quality teams for successful launch of New Products and improvement projects.
• Drive continuous improvement initiatives for productivity, cost reduction, and quality enhancement
• Support Establishing various manufacturing process like winding, assembly, testing, special processes, etc.,)

REQUIRED SKILLS

• Strong knowledge of manufacturing processes in motor industry (winding, tightening, pressing, assembly, testing, etc.,)
• Expertise in process planning tools (PFD, PFMEA, Control Plan, SOPs)
• Understanding of time study, line balancing, and capacity planning
• Experience in tooling/fixture design and process validation
• Familiarity with lean manufacturing, Kaizen, and continuous improvement practices
• Knowledge of quality tools (7 QC tools, Root Cause Analysis, SPC basics)
• Ability to read and interpret engineering drawings and GD&T
• Exposure to ERP / MES systems for production planning and tracking
• Strong analytical and problem-solving capability with cross-functional coordination
• Basic understanding of electrical components and motor working principles