Process Planning Engineer

Job Requirements At Quest Global, it’s not just what we do but how and why we do it that makes us different. With over 25 years as an engineering services provider, we believe in the power of doing things differently to make the impossible possible. Our people are driven by the desire to make the world a better place—to make a positive difference that contributes to a brighter future. We bring together technologies and industries, alongside the contributions of diverse individuals who are empowered by an intentional workplace culture, to solve problems better and faster.

PURPOSE OF THE ROLE The Process Planning Engineer is responsible for developing, optimizing, and maintaining manufacturing processes for power and distribution transformers. The role bridges engineering, production, quality, procurement, and supply chain teams to ensure efficient production, cost optimization, quality compliance, and on-time delivery. The position focuses on translating design requirements into manufacturing work instructions, routing plans, material requirements, and process improvements while supporting continuous improvement initiatives.

Principal Responsibilities / Accountabilities

• Develop manufacturing process plans, routings, and workflows for transformer production.
• Create and maintain Bills of Materials (BOMs), work instructions, and production documentation.
• Define manufacturing sequences for core, coil, tank fabrication, assembly, drying, testing, and dispatch processes.
• Ensure availability of process documentation before production launch.
• Lead the investigation of customer non-conformance reports and all responses using the 8D Problem Solving methodology.
• Analyze engineering drawings and specifications to establish manufacturing methods.
• Determine machine, tooling, fixture, and manpower requirements.
• Support new product introduction (NPI) and engineering change implementation.
• Optimize manufacturing processes to improve productivity and reduce cycle times.
• Ensure routine, type, and special transformer tests comply with IEC, IEEE, ANSI, IS, or customer-specific standards.
• Participate in Value Stream Mapping (VSM) and waste reduction initiatives.
• Promote digitalization and automation opportunities within manufacturing processes.
• Liaise with design engineering, production, quality, procurement, and supply chain teams.
• Support customer inspections and technical discussions when required.
• Provide technical support to shop-floor teams for process-related issues.

We are known for our extraordinary people who make the impossible possible every day. Questians are driven by hunger, humility, and aspiration. We believe that our company culture is the key to our ability to make a true difference in every industry we reach. Our teams regularly invest time and dedicated effort into internal culture work, ensuring that all voices are heard.

We wholeheartedly believe in the diversity of thought that comes with fostering a culture rooted in respect, where everyone belongs, is valued, and feels inspired to share their ideas. We know embracing our unique differences makes us better, and that solving the worlds hardest engineering problems requires diverse ideas, perspectives, and backgrounds. We shine the brightest when we tap into the many dimensions that thrive across over 21,000 difference-makers in our workplace.

Work Experience COMPETENCIES & SKILLS

• Knowledge of transformer manufacturing processes (core cutting, winding, assembly, tank fabrication, vacuum drying, testing).
• Production planning and process engineering expertise | BOM and routing management.
• Understanding manufacturing drawings and electrical/mechanical engineering principles.
• Familiarity with ERP/MRP systems (SAP, Oracle, Microsoft Dynamics, etc.).
• Knowledge of Lean Manufacturing, Six Sigma, Kaizen, 5S, and Continuous Improvement methodologies.
• Familiarity with ISO 9001 Quality Management Systems.
• Ability to interpret engineering drawings, technical specifications, and test procedures.

PERSONAL ATTRIBUTES

• Strong analytical and problem-solving skills.
• Excellent communication and technical documentation skills.
• Ability to work in a cross-functional global environment.
• Project planning and execution capability.
• Continuous improvement mindset.

Education & Qualifications

• Bachelor’s degree in electrical engineering, Mechanical Engineering, or related field.
• 10+ years of experience in Quality Engineering, preferably in transformer, electrical equipment, or heavy manufacturing industries.
• Experience in transformer testing, quality systems, and manufacturing process control is preferred.

It Systems & Sotware Skills

• MS Office tools: MS Excel, MS Word, MS PowerPoint, MS Project.
• Software: CAD Tools (NX,CATIA,Creo,Solidworks) ERP System (SAP), MES(Simatic IT, Solumina)
• Analysis tools: Minitab14 and
• Product Lifecycle Management: Siemens Teamcenter / ptc Windchill / Dassualt Innovia

DESIRED PROFILE Candidate must be a Proactive, Result oriented with a positive attitude, high ethics, and a track record of working successfully in a fast paced and time-constrained environment