Process Quality Engineer

Company Overview:
ADC Auto Die Cast (India) is an IATF 16949:2016 certified leader in aluminium pressure die casting with over 35 years of expertise in precision manufacturing. We support 200+ EV projects with ICAT & ARAI certified brake components, hubs, and aluminium parts, serving as a trusted partner to the electric mobility and automotive sectors.

Role: Process Quality Engineer
Location: Udyog Nagar, Delhi (On-site)
Employment Type: Full-Time, Permanent
Salary: 12,000 - 18,000 per month (based on skills and experience)
Working Day/Shift: Monday to Saturday - 9:00 AM to 6:30 PM / Shift Rotation (Days & Night)

Role Summary:
As a Process Quality Engineer at ADC, you will ensure process control, defect prevention, and continuous improvement in manufacturing quality (Product & Process). You will work closely with Production, Maintenance, and NPD teams to implement robust quality systems that comply with IATF 16949 & customer-specific requirements. Your focus will be on Process & Product Inspection, data-driven improvement, and root cause analysis to achieve zero-defect targets.

Key Responsibilities:

• Monitor and control process and product parameters to ensure consistent product conformity.
• Track daily production and rejection trends, and perform rejection Pareto analysis to identify key improvement areas.
• Conduct in-process inspections, including first piece and last piece approvals at production start and end.
• Perform root cause analysis using tools such as 5 Why, Fishbone Diagram, and Pareto Analysis, and implement Corrective and Preventive Actions (CAPA).
• Monitor machine abnormalities and prepare machine breakdown reports for timely maintenance follow-up.
• Conduct Incoming Quality Inspection (IQC) and prepare Pre-Dispatch Inspection (PDI) reports.
• Lead problem-solving activities (8D reports) for process and product issues to ensure timely closure of non-conformities (NCs).
• Promote and sustain Kaizen, 5S, and Poka-Yoke initiatives across the production area.
• Participate in internal quality audits and provide support during IATF and customer audits.

Highest Educational Requirements:

• Diploma / B. Tech Mechanical Engineering (Required)

Experience Requirements:

• 0 - 2 years of relevant experience in Process Quality Control, Incoming Quality Control (IQC), and Pre-Dispatch Inspection (PDI) within manufacturing, die-casting, or machining industries.
• Hands-on experience in Rejection Analysis, PQC, IQC, PDI, and implementation of 7 QC Tools for problem-solving and process improvement.
• Freshers with strong technical knowledge and a willingness to learn may also be considered.

Skills Required:

• In-depth knowledge of measuring instruments such as Vernier Caliper, Height Gauge, Micrometer, Roughness Tester, Dial Gauge, Bore Gauge, Radius Gauge, and Chamfer Gauge.
• Strong analytical and problem-solving skills using tools like 8D, 5 Why, and Ishikawa Diagram.
• Good understanding of die-casting, machining, and assembly process quality.
• Proficiency in Microsoft Excel, Word, PowerPoint, and quality documentation.
• Experience in internal complaint handling and line quality improvement activities.
• Strong communication, teamwork, and documentation skills.
• Awareness of Safety, 5S, Kaizen, and 7 QC Tools concepts.
• Knowledge and understanding of GD&T (Geometric Dimensioning & Tolerancing) and engineering drawing interpretation.

Company Links:

• Website: https://www.evdiecast.com/
• Map: https://maps.app.goo.gl/awpr4A1sBP4Ym49x7