Process Technician - Injection Molding (2nd Shift)

Overview:

Summary

The Process Technician is responsible for Injection Molding startup, mold replacement setup, launching of new product series, shutdown procedures, and maintenance and modification of parameter settings for optimum production.

Responsibilities:

Essential Functions (To perform within this position successfully, the incumbent must be able to perform each essential duty satisfactorily. Other duties may be assigned.)

Actively participate in all safety, quality, and production related meetings required, as well as promote safety throughout the department
Actively follow and promote use of lock out tag out, and undergo annual recertification training as required
Verify program, mold, End of Arm Tooling (EOAT), and resin are correct prior to starting production after a mold change has been performed
Verify correct program is loaded, all connections are properly made, and all sequences are appropriate for tool being set
Follow proper startup procedures to ensure tool does not flash on first shot or run excessive scrap due to defects
Follow proper shutdown procedures and ensure press will be ready for production at next startup
Assist mold setters and maintenance personnel in methods to improve accuracy and reduce scrap and downtime
Follow 5 piece inspection procedures on all new startups with other Team Members involved
Complete all production related documents in a timely manner
Perform periodic quality inspections on all molding presses throughout the shift
Inspect all parts based on Mobis quality criteria
Immediately report any conditions that will cause safety, quality, or production related issues
Observe all safety rules and policies at all times, including properly wearing correct personal protective equipment
Maintain and improve housekeeping in assigned areas (purging, scrap parts, material spills, etc.)
Assist in training of new Team Members
Transfer information daily to the following shift concerning all quality issues, process changes, or any other quality or production concerns
Prompt, regular, predictable attendance
Physical presence at work during all scheduled work hours
Overtime and weekend work as required
All other job duties assigned
Qualifications:

Basic Qualifications

Required Education & Experience:

High School Diploma or equivalent plus four years of experience working with injection molding machines utilizing hot runner systems and valve gate sequencing.

Required Knowledge, Skills, & Abilities:

Working knowledge of robot teaching and programming
Thorough understanding of injection molding processes
Ability to perform preventive maintenance on end-of-arm tools
Excellent written and verbal communication skills
Strong problem-solving and analytical abilities
Proficiency in Microsoft Excel, Word, and PowerPoint

Preferred Education & Experience:

Experience with large tonnage molding machines (2000 tons and larger)
Experience with Engel Presses

Certificates, Licenses, and Registrations Preferred:

Master Molder 1 and 2
Fanuc Robot Certification
RJG Certification

Working Conditions:

Work is 90% in production area; 10% in office
Overtime as needed
Traversing around production floor

Work Location: In person