Process Technician/Setup Technician - 3rd Shift

Position****Title

Process/Set-up Technician

Department

Production

Division

AES

Job****Type

Full time

Purpose

Led by the Process Engineer & Shift Leadhand, the Process Set-Up Technician is involved with all aspects of the injection molding process, including setup, troubleshooting, training, equipment maintenance, auxiliary & workstation setup, and workflow.

Job****Summary

The Process Setup Technician is responsible for the safe and efficient setup of molds and the operation of various injection molding machines to ensure quality and safety. The role involves day-to-day technical support on the production floor, aimed at achieving process capability, reliability, and efficiency. This position collaborates with other departments, such as maintenance, automation, and quality, to drive continuous improvement and exceed daily KPI targets (Safety, Quality, Productivity, Labor & Costs).

Job****Responsibilities

• Proficiently start up, shut down, set up, and troubleshoot injection molding machines.

• Prepare, install, and remove molds and tooling according to the production schedule. Ensure that molds are set up correctly, and materials are available and prepared as needed.

• Review production processes and maintain required documentation.

• Monitor productivity of the injection molding process and production scrap.

• Communicate with prior and oncoming shifts about work assignments, production expectations, and promote shift interaction and awareness.

• Review production schedules and coordinate with the Shift Lead on priorities.

• Work collaboratively with the Maintenance Department to identify and resolve machine issues, and coordinate with the Tool Room for mold-related concerns.

• Proactively recommend and implement process optimizations to improve product quality, reduce cycle times, and lower scrap rates.

• Maintain a clean and safe work environment, applying 5S principles.

• Perform all tasks in a safe manner, ensuring compliance with company policies, IATF standards, and relevant health and safety regulations.

• Support production by driving a forklift and handling materials when required

• Perform additional tasks assigned.

Qualifications

• 1+ years of technical, process, and setup experience in the plastic injection molding industry preferred.

• Familiarity with Scientific Molding techniques and methodologies (optional)

• Experience with various resins, such as PP, Nylon, Glass-filled materials, TPE, TPU, ABS, and other engineered resins.

• Knowledge of mold hot runner controllers, sequential valve gates, auxiliary equipment, dryers, and thermolators.

• Strong attention to detail and a commitment to quality work.

• Problem-solving skills with a focus on root cause analysis and solution-based thinking.

• Ability to work effectively in a team-oriented environment with good interpersonal skills.

• Good verbal and written communication skills (able to read and write in English).

• Punctuality, reliability, and a strong work ethic are essential.

• Experience with machine tonnages from 1400 tons to 2400 tons is an asset.

• Willingness to work flexible hours or various shifts.

Reporting Hierarchy

Reports to:

• Process Engineer/Lead Hand

Working Conditions

• Factory/manufacturing fast-paced environment

• Safety shoes and glasses required,

• Air-Conditioned Facility

• Own toolbox with tools and testing equipment.

Physical Requirements

• Ability to lift to 50 lbs to waist height.

• Ability to reach, bend, stoop, and climb as necessary for job tasks.

• Some walking and standing.