Production Assembler 4 (Layup Technician)

• Perform hand layup of prepreg composite materials onto molds and tooling in accordance with engineering specifications, ply books, and work instructions.
• Identify and orient composite plies according to fiber direction, material type, and laminate schedule requirements.
• Prepare molds and tooling, including cleaning, release application, and inspection prior to layup operations.
• Cut, kit, and stage composite materials for production requirements.
• Remove backing films and accurately position prepreg materials while minimizing wrinkles, bridging, gaps, and foreign object debris (FOD).
• Debulk laminate stacks as required throughout the layup process.
• Perform vacuum bagging operations including installation of peel ply, perforated film, breather materials, vacuum ports, and bagging film.
• Verify vacuum integrity and leak-check assemblies prior to cure.
• Maintain material traceability and accurately complete manufacturing documentation.
• Inspect completed layups for compliance with specifications and quality standards.
• Support autoclave loading and unloading operations when required.
• Follow all company safety procedures, clean room protocols, and handling requirements for refrigerated prepreg materials.
• Participate in continuous improvement activities to improve quality, efficiency, and production flow.

Required Skills

Required Qualifications

• High school diploma or GED.
• Minimum 1-3 years of composite layup experience in aerospace, defense, marine, automotive, or related manufacturing environments.
• Ability to read and interpret blueprints, engineering drawings, work orders, and ply schedules.
• Familiarity with carbon fiber, fiberglass, and prepreg composite materials.
• Experience using measuring tools, templates, and precision hand tools.
• Ability to follow detailed work instructions and maintain accurate records.
• Strong attention to detail and commitment to quality workmanship.
• Ability to work independently and as part of a team.

Physical Requirements

• Ability to stand for extended periods during shifts.
• Frequent use of hands and fingers for precise material placement.
• Ability to lift up to 35 pounds.
• Capability to bend, reach, kneel, and work around large molds and tooling.
• Ability to wear required personal protective equipment (PPE) including gloves, safety glasses, respirators, and protective garments when required.

Required Experience

Preferred Qualifications

• Aerospace composite manufacturing experience.
• Experience with autoclave-cured composite structures.
• Knowledge of vacuum bagging techniques and composite processing requirements.
• Familiarity with AS9100 quality standards.
• Experience working within clean room or controlled manufacturing environments.
• Composite manufacturing certifications or related technical training.