Production Engineer - Electrical Assembly

Machine Assembly Line Supervisor Mechatronics
DepartmentProduction / AssemblyExperience35 yearsQualificationDiploma / B.E. / B.Tech Mechatronics,Electrical or relatedEmployment TypeFull-timeLocationBangalore
1. Job Summary
Responsible for supervising and coordinating machine assembly activities, ensuring production targets, quality standards, safety requirements and delivery schedules are achieved. The role requires hands-on knowledge of mechanical assembly, electrical wiring, PLC, servo systems, pneumatics, hydraulics, sensors and machine commissioning.
2. Key Responsibilities
Supervise daily CNC machine assembly activities and allocate work to technicians/operators.
Monitor daily and weekly production targets and ensure timely completion of machines.
Ensure standard assembly procedures, work instructions and engineering drawings are followed.
Supervise installation and alignment of machine structures, ball screws, linear guides and couplings.
Oversee installation of servo motors, spindle motors, pneumatic/hydraulic systems and sensors.
Verify control-panel wiring, field wiring, cable routing, termination and labeling.
Coordinate PLC I/O checking, sensor testing, solenoid valve operation and machine interlocks.
Support servo drive, spindle drive, VFD and CNC controller commissioning.
Coordinate machine power-up, homing, axis movement, limit-switch and emergency-circuit testing.
Ensure coolant, lubrication, hydraulic, pneumatic and chip-conveyor systems are tested.
Ensure assembly quality and dimensional/alignment checks meet engineering specifications.
Maintain inspection, assembly, testing and commissioning records.
Lead troubleshooting of mechanical, electrical and automation problems.
Coordinate with Design, Electrical, CNC, Quality, Service and Purchase teams.
Train technicians/operators on assembly procedures, troubleshooting and safety.
Maintain 5S, workplace discipline and safe working practices.
3. Required Technical Skills
CNC machine mechanical assembly and machine alignment.
Electrical panel assembly and industrial machine wiring.
PLC troubleshooting and I/O checking.
Servo drives, servo motors, VFDs and spindle drives.
Pneumatics, hydraulics, sensors and solenoid valves.
Machine safety circuits, emergency stops and interlocks.
Reading electrical schematics and mechanical assembly drawings.
Machine commissioning and functional testing.
Use of multimeter and electrical testing equipment.
Basic knowledge of CNC controllers and industrial communication.
5S, Kaizen, Root Cause Analysis, 5W2H, Fishbone
4. Preferred Experience
Machine Assembly and testing
SPM machine lines .
pneumatic systems.
Coolant, lubrication and chip-conveyor systems.
CNC probing and industrial sensors.
PLC-HMI integration and industrial networking.
Schneider, Siemens, Mitsubishi or Omron PLCs.
Modbus, Ethernet/IP, Profinet or similar industrial communication.
5. Production & Manpower Management
Plan manpower according to production requirements.
Monitor technician/operator productivity and provide technical guidance.
Track assembly progress, rework, rejection and downtime.
Reduce assembly rework and machine commissioning time.
Conduct daily production review and report status to management.
6. Key Performance Indicators (KPI)
Assembly target achievement.
First-time-right assembly percentage.
Machine commissioning time.
Assembly rework and rejection percentage.
Breakdown/rectification response time.
Manpower productivity.
On-time machine delivery.
5S and safety compliance.
Kaizen and continuous-improvement implementation.
7. Ideal Candidate
A hands-on Mechatronics Supervisor who can lead technicians while personally supporting mechanical, electrical and automation troubleshooting during CNC machine assembly and commissioning. Experience in CNC machine manufacturing, machine-tool building, automation integration, PLC/servo commissioning and new-machine development will be an advantage.