Production Engineer - Motor

Role & responsibilities

1. Production:

• Responsible for to achieve set productivity target
• Responsible to achieve the set OEE
• Responsible to close the daily MIS
• Responsible to make all the production documents like SOP, Process check sheet, OPL etc
• Responsible to train the operator and skill upgradation
• Develop and implement production schedules to meet customer demand and optimize resources.
• Collaborate with the supply chain team to ensure timely availability of raw materials and components.
• Develop and implement production schedules to meet customer demand and optimize resources.
• Collaborate with the supply chain team to ensure timely availability of raw materials and components.

2. Quality Control:

• Implement defect free process
• Implement and enforce quality control standards throughout the production process.
• Work closely with the quality assurance team to address and rectify any production-related quality issues.

3. Team Leadership

• Lead and motivate the production team to achieve production targets and quality objectives.
• Conduct regular performance evaluations, provide feedback, and facilitate training as needed.

4. Process Optimisation:

• Continuously analyze production processes to identify opportunities for improvement and increased efficiency.
• Implement lean manufacturing principles to streamline workflows and reduce waste.

5. Safety Compliance:

• Ensure 100% PPE compliance
• Ensure compliance with safety regulations and best practices in the production environment.
• Implement and enforce safety protocols to create a secure working environment for all team members.

6. Equipment Maintainance:

• Schedule and oversee routine maintenance activities to minimize downtime.
• Collaborate with the maintenance team to ensure that production equipment is well-maintained and operating at optimal levels.

7. Cost Management:

• Monitor production costs and implement cost-effective measures to enhance overall profitability.
• Work with the finance team to develop and manage production budgets.

8. Collaboration:

• Collaborate with cross-functional teams, including engineering, quality assurance, and logistics, to ensure seamless coordination and communication.
• Provide regular updates on production status and address any challenges or bottlenecks.

Core Competencies:

• Responsible for Daily rejection analysis on Stator Assembly, Rotor Assembly,Housing Assembly & Motor assembly to maintain the Yield Rate.
• Responsible for capacity calculation of machines & assembly lines as per customer requirement monthly basis.
• Responsible to cooperate with R&D team to support in the development of new products.
• Responsible to Strengthening the Process by implementation of the Poke Yoke on Machines
• Responsible to study the Takt Time & Cycle Time of each station as per requirement
• Responsible to Develop best possibilities to improve Production capacity & Quality.
• Responsible to prepare Documents PFC, FMEA, Line layout, Line capacity, Control Plan, Process control sheets (Equipment & Product).
• Responsible to Implementation of 5S, 3M & Kaizen.based on customer complaints through CAPA, QCC, one point lesson & 8D reports.
• Responsible for controlling the consumables consumption by using the daily monitoring sheets.
• Responsible for OJT (on job training) to the operators for process and quality improvement.
• Responsible for Find root cause of the problem and solve by PDCA cycle.

Qualifications:

• Proven experience in production management, preferably in the electric vehicle or automotive industry.

• Strong leadership skills with the ability to motivate and inspire a production team.

• In-depth knowledge of production processes, quality control, and safety standards.

• Familiarity with lean manufacturing principles and continuous improvement methodologies.

• Excellent communication and interpersonal skills.