Production In-charge

Job Summary

The Production In-Charge is responsible for planning, coordinating, and supervising all production activities in the sheet metal fabrication facility. This includes Punching, Laser Cutting (if applicable), Bending, Welding, Powder Coating, Assembly, and Packing. The role ensures production targets are achieved while maintaining quality, safety, productivity, and on-time delivery.

Key ResponsibilitiesProduction Planning & Control

• Plan and schedule daily production activities based on customer delivery requirements.
• Allocate manpower and machines efficiently to maximize productivity.
• Monitor work orders and ensure timely completion of all production stages.
• Coordinate with the Planning, Purchase, Stores, and Quality departments to ensure smooth production flow.
• Minimize production delays and resolve bottlenecks.

Punching Operations

• Supervise CNC turret punching operations.
• Ensure correct tooling selection and machine setup.
• Monitor production quality and optimize machine utilization.
• Reduce material wastage and improve productivity.

Bending Operations

• Oversee CNC press brake operations.
• Verify bending programs, tooling, and dimensions.
• Ensure components meet drawing specifications and tolerances.
• Minimize setup time and improve production efficiency.

Welding Operations

• Supervise MIG, TIG, and Spot Welding activities.
• Ensure welding quality complies with engineering drawings and standards.
• Monitor weld appearance, strength, and dimensional accuracy.
• Coordinate repair and rework activities when necessary.

Powder Coating

• Supervise surface preparation, pretreatment, powder coating, and curing processes.
• Ensure proper coating thickness, adhesion, and finish quality.
• Monitor oven temperature and process parameters.
• Maintain color consistency and finish standards.

Assembly & Packing

• Supervise mechanical and electrical assembly activities.
• Ensure products are assembled according to drawings and specifications.
• Verify final inspection before packing.
• Ensure proper packing to prevent transportation damage.

Quality Control

• Ensure production complies with approved drawings and customer specifications.
• Coordinate with the Quality department to resolve production issues.
• Implement corrective and preventive actions.
• Reduce rejection and rework through continuous process improvement.

Manpower Management

• Supervise production operators and team leaders.
• Allocate work based on skills and workload.
• Conduct training and evaluate employee performance.
• Maintain discipline and promote teamwork.

Machine & Equipment Management

• Coordinate preventive maintenance with the maintenance team.
• Report machine breakdowns immediately.
• Ensure machines and tools are properly maintained.
• Improve Overall Equipment Effectiveness (OEE).

Safety & Housekeeping

• Ensure compliance with company safety procedures and PPE requirements.
• Maintain clean and organized work areas following 5S principles.
• Conduct regular safety inspections and toolbox talks.
• Promote a safe working environment.

Inventory & Material Control

• Monitor raw material consumption.
• Reduce scrap and material waste.
• Coordinate with Stores for timely material availability.
• Ensure proper handling of work-in-progress (WIP).

Continuous Improvement

• Identify opportunities to improve productivity and reduce costs.
• Implement Lean Manufacturing and Kaizen initiatives.
• Monitor KPIs and prepare production reports.
• Recommend process improvements and automation where applicable.

Key Performance Indicators (KPIs)

• On-time delivery performance
• Daily production achievement
• Machine utilization
• Rejection and rework rate
• Material wastage
• Productivity per employee
• Overall Equipment Effectiveness (OEE)
• Safety compliance
• Downtime reduction
• Customer complaints related to production

Qualifications

• Diploma or Bachelor's Degree in Mechanical Engineering, Production Engineering, or a related field.
• 5–10 years of experience in sheet metal fabrication manufacturing.
• Minimum 3 years of experience in a supervisory or production management role.

Required Skills

• Strong knowledge of sheet metal fabrication processes.
• Experience with CNC Punching, Press Brake, Welding, Powder Coating, and Assembly.
• Ability to interpret engineering drawings and fabrication details.
• Knowledge of production planning and scheduling.
• Leadership and team management skills.
• Problem-solving and decision-making ability.
• Familiarity with Lean Manufacturing, 5S, Kaizen, and Continuous Improvement.
• Knowledge of quality systems and inspection procedures.
• Good communication and reporting skills.
• Proficiency in Microsoft Office and ERP/MRP systems.

Working Conditions

• Factory-based role.
• Ability to work under production deadlines.
• Willingness to work overtime or shifts when required.

Authority

The Production In-Charge has the authority to:

• Allocate manpower and production resources.
• Prioritize production orders.
• Stop production in case of safety or quality concerns.
• Recommend disciplinary actions and employee performance improvements.
• Coordinate with all departments to ensure production targets are achieved.

Pay: AED5,000.00 - AED12,000.00 per month

Work Location: In person