Production Supervisor

Job Purpose

To supervise daily manufacturing, filling and packing activities and ensure that production is completed *on time, in the right quantity and quality, with minimum wastage*, as per approved BMR/BPR, SOPs and production plan.

Key Responsibilities

*1. Daily Production Planning & Execution*

* Execute daily production plan as per priorities given by Production Manager.

* Allocate manpower, machines and lines according to production requirements.

* Ensure achievement of daily *batch, filling and packing targets*.

* Monitor hourly/daily production output and take action on delays.

*2. Manufacturing Supervision*

* Ensure manufacturing is carried out strictly as per *BMR, SOP and approved process parameters*.

* Verify correct product, batch, shade and material before starting production.

* Monitor mixing, heating, cooling, homogenization and other defined process parameters.

* Ensure no unauthorized process change is made.

*3. Filling & Packing Supervision*

* Ensure correct bulk, shade and packaging components are issued to the line.

* Monitor filling, assembly, labeling, coding and packing operations.

* Ensure correct *SKU, shade, component, batch coding and packing configuration*.

* Prevent product/shade/component mix-ups during line changeovers.

*4. Productivity & Manpower Control*

* Allocate operators/helpers according to line requirements.

* Monitor *output per line, manpower productivity and machine utilization*.

* Minimize idle time, production stoppages and unnecessary overtime.

* Maintain discipline and proper utilization of manpower on the shop floor.

*5. Quality & Process Compliance*

* Coordinate with *IPQA and QC* for line clearance, bulk approval and in-process checks.

* Immediately stop and escalate production in case of quality deviation.

* Ensure rejected/HOLD material is properly identified and segregated.

* Implement corrective actions communicated by QA/IPQA.

*6. Wastage & Yield Control*

* Monitor *batch yield, filling loss, packing rejection, component wastage and process loss*.

* Record actual consumption versus standard/expected consumption.

* Investigate abnormal wastage and take corrective action.

*7. GMP, Hygiene & Safety*

* Ensure shop-floor cleanliness, personnel hygiene and GMP compliance.

* Ensure machines, equipment and production areas are cleaned before and after operations.

* Ensure operators follow required PPE and safety procedures.

*8. Documentation & Reporting*

* Ensure timely and accurate completion of *BMR/BPR and production records*.

* Maintain daily production, manpower, rejection, wastage and downtime records.

* Report production achievement, pending production and major issues to the Production Manager.

Key Accountability

*Production Achievement | Productivity | Yield | Wastage Control | Quality Compliance | Manpower Utilization | GMP | Documentation*

Job Purpose

To supervise daily manufacturing, filling and packing activities and ensure that production is completed *on time, in the right quantity and quality, with minimum wastage*, as per approved BMR/BPR, SOPs and production plan.

Key Responsibilities

*1. Daily Production Planning & Execution*

* Execute daily production plan as per priorities given by Production Manager.

* Allocate manpower, machines and lines according to production requirements.

* Ensure achievement of daily *batch, filling and packing targets*.

* Monitor hourly/daily production output and take action on delays.

*2. Manufacturing Supervision*

* Ensure manufacturing is carried out strictly as per *BMR, SOP and approved process parameters*.

* Verify correct product, batch, shade and material before starting production.

* Monitor mixing, heating, cooling, homogenization and other defined process parameters.

* Ensure no unauthorized process change is made.

*3. Filling & Packing Supervision*

* Ensure correct bulk, shade and packaging components are issued to the line.

* Monitor filling, assembly, labeling, coding and packing operations.

* Ensure correct *SKU, shade, component, batch coding and packing configuration*.

* Prevent product/shade/component mix-ups during line changeovers.

*4. Productivity & Manpower Control*

* Allocate operators/helpers according to line requirements.

* Monitor *output per line, manpower productivity and machine utilization*.

* Minimize idle time, production stoppages and unnecessary overtime.

* Maintain discipline and proper utilization of manpower on the shop floor.

*5. Quality & Process Compliance*

* Coordinate with *IPQA and QC* for line clearance, bulk approval and in-process checks.

* Immediately stop and escalate production in case of quality deviation.

* Ensure rejected/HOLD material is properly identified and segregated.

* Implement corrective actions communicated by QA/IPQA.

*6. Wastage & Yield Control*

* Monitor *batch yield, filling loss, packing rejection, component wastage and process loss*.

* Record actual consumption versus standard/expected consumption.

* Investigate abnormal wastage and take corrective action.

*7. GMP, Hygiene & Safety*

* Ensure shop-floor cleanliness, personnel hygiene and GMP compliance.

* Ensure machines, equipment and production areas are cleaned before and after operations.

* Ensure operators follow required PPE and safety procedures.

*8. Documentation & Reporting*

* Ensure timely and accurate completion of *BMR/BPR and production records*.

* Maintain daily production, manpower, rejection, wastage and downtime records.

* Report production achievement, pending production and major issues to the Production Manager.

Key Accountability

*Production Achievement | Productivity | Yield | Wastage Control | Quality Compliance | Manpower Utilization | GMP | Documentation*