Production Technician

Key Responsibilities:

• High-Volume Machine Uptime: Perform rapid troubleshooting and emergency repairs on
  high-runner automated production lines to minimize cycle-time bottlenecks.

• Preventive & Corrective Maintenance: Execute strict preventive maintenance
  (PM) schedules to avoid breakdowns on high-speed automation equipment.

• System Troubleshooting: Diagnose mechanical, electrical, pneumatic, hardware,
  and PLC control system errors on the fly.

• Automation & Vision Optimization: Calibrate and adjust sensors, robotic arms
  (Pick-and-Place), conveyors, and automated vision systems.

• Yield Recovery: Address repetitive machine jams, software version errors,
  and physical component placement defects to keep high runner outputs steady.

• Data Log & Documentation: Meticulously log downtime data, machine
  failure modes, parts consumption, and yield metrics to support continuous
  improvement.

• Safety & 5’s: Strictly adhere to Lockout-Tagout (LOTO) protocols during
  high-speed machine interventions, maintain zero-hazard automation
  enclosures, and keep workstations meticulously organized to sustain
  high-volume production flow.

Required Technical Skills & Competencies:

• Automation Systems: Hands-on experience with Programmable Logic Controllers
  (PLCs), Human-Machine Interfaces (HMIs), robotic arms, and smart
  conveyors.

• Hardware Diagnostics: Proficient in reading electrical schematics, pneumatic
  circuits, and mechanical engineering drawings.

• Vision & Smart Sensors: Ability to calibrate camera alignments, proximity
  sensors, and barcode/QR scanners used in high-volume tracing.

• Lean Manufacturing Mindset: Clear understanding of demand flow, cycle
  times, and minimizing waste (Lean/5S) in mass-production setups.

• Tool Proficiency: Skilled with precision hand tools, digital mustimeters,
  and diagnostic measurement equipment.

• Shift Flexibility: Willingness to work rotating shift schedules (day/night)
  to support 24/7 high-volume factory operations

Documentation & Reporting

• Handover Logs: Document all technical incidents, major breakdowns, parameters adjusted, and pending issues in the digital logbook to ensure smooth shift transitions.
• Spare Parts Tracking: Record the usage of critical automation spares (e.g., replacement cylinders, sensors, motors) in the inventory management system to trigger replenishment.
• Failure Mode Logging: Categorize and document repetitive faults (e.g., recurring feeder jams, vision errors) to assist engineering teams in Root Cause Analysis (RCA).