Project Quality Engineer

Job Requirements 🔹 Job Purpose To ensure quality compliance during installation, erection, testing, and commissioning of Diesel Generator (DG) sets as per approved drawings, technical specifications, client requirements, and applicable standards. The Quality Engineer will support the Erection Head in maintaining high installation standards and achieving zero rework.

🔹 Key Responsibilities 1️⃣ Installation Quality Control

• Verify DG foundation dimensions, level, and alignment before installation.
• Inspect unloading, shifting, and positioning of DG sets.
• Ensure correct alignment between engine and alternator.
• Monitor torque tightening as per manufacturer’s specifications.
• Verify anti-vibration mounting installation.

2️⃣ Mechanical & Electrical Inspection

• Inspect exhaust piping installation and proper insulation.
• Verify fuel line installation, leak testing, and filtration systems.
• Ensure proper cable laying, termination, and gland sealing.
• Confirm earthing and grounding compliance as per standards.
• Validate control panel wiring and interlocks.

3️⃣ Documentation & Compliance

• Review approved drawings and technical specifications.
• Prepare and maintain Inspection Test Plans (ITP).
• Maintain quality checklists and inspection records.
• Raise NCR (Non-Conformance Report) for deviations.
• Coordinate with client/consultant for stage inspections.
• Maintain as-built drawings and commissioning documents.

4️⃣ Testing & Commissioning Support

• Witness pre-commissioning checks.
• Verify no-load and load trial test parameters.
• Ensure vibration, noise, temperature, and performance parameters meet specifications.
• Coordinate with OEM representatives during final commissioning.

5️⃣ Coordination & Reporting

• Work closely with Erection Head to ensure installation timelines without compromising quality.
• Coordinate with procurement and stores for material verification.
• Submit daily/weekly quality reports.
• Participate in internal and client quality audits.

🔹 Key Quality Parameters in DG Installation

• Foundation flatness & grouting quality
• Shaft alignment tolerance
• Torque compliance
• Proper earthing resistance values
• Fuel system leak-free condition
• Electrical insulation resistance values
• Acoustic performance compliance

Work Experience

• Quality Assurance & Quality Control (QA/QC)
• Inspection & Testing Management
• Quality Audits & Compliance
• NCR Management & Root Cause Analysis
• Documentation & Stakeholder Coordination