Proto Engine Build Engineer

Role & responsibilities

Role purpose

To build prototype / development engines to defined specifications with high accuracy and quality, ensuring correct component selection, measurement, assembly ,documentation and build traceability to support engine development and testing activities.

Key responsibilities

• Build and assemble prototype/development engines as per engineering drawings, specifications and defined procedures
• Perform accurate Pre/Post test measurement, inspection and verification of engine components and critical assembly parameters
• Ensure correct component identification, orientation, fitment, torque, clearances and assembly sequence
• Support engine strip-down, inspection, rework and rebuild during development and validation activities
• Maintain complete build records, measurement reports, component traceability and engine history
• Support engineers during prototype testing, failure investigation and teardown analysis
• Ensure proper use, calibration and maintenance of special tools, torque tools and measuring instruments
• Coordinate with design, calibration, testing, quality, machining and suppliers to resolve build-related issues
• Part procurement planning, inventory, traceability and scrapping
• Strict Adherence to Process and follow 5S/ IATF/EHS/Safety audit requirements

Essential skills

• Strong hands-on knowledge of IC engine construction, components and assembly processes
• Good understanding of engine clearances, cleanliness, torque specifications, fits, tolerances and measurement technique
• Proficiency in using micrometers, vernier calipers, bore gauges, dial gauges, torque wrenches and other precision tools
• Strong attention to detail, quality consciousness and ability to follow engineering specifications and build procedures
• Read and understand complex drawings and ESKs

Preferred experience

• Experience in prototype/development engine building, engine assembly or automotive powertrain development
• Hands-on experience with Diesel, CNG IC engine platforms
• Experience in engine measurement, teardown analysis, failure investigation and prototype rework
• Exposure to engine testing, calibration/development programs and engineering change implementation

Preferred candidate profile