Pump House/Compressor System/ Hydraulic/Fitter

Position Overview

The Pump House/Compressor System/ Hydraulic/Fitter is responsible for carrying out preventive, corrective, and breakdown maintenance of mechanical equipment used in ductile iron pipe production. The technician ensures the smooth running of machinery by performing inspections, repairs, replacements, lubrication, mechanical adjustments, and assisting in shutdown maintenance activities.

Key Responsibilities

Mechanical Maintenance & Repairs

• Perform mechanical repairs on equipment such as pumps, gearboxes, conveyors, valves, and rotating machinery.
• Troubleshoot mechanical faults and support quick restoration of production operations.
• Assist in repairing and maintaining casting machines, furnaces, annealing equipment, and finishing line systems.

Preventive & Predictive Maintenance

• Execute scheduled preventive maintenance (PM) activities.
• Conduct routine equipment checks, lubrication, belt tensioning, alignment, and bearing replacement.
• Report abnormal noise, vibration, overheating, or leaks during inspections.

Equipment Coverage in Ductile Iron Pipe Plants

Responsible for mechanical systems related to:

• Melting furnaces and charging systems
• Centrifugal casting machines
• Annealing furnaces and cooling beds
• Pipe handling systems, conveyors, chain drives
• Cutting, grinding, and finishing machines
• Hydraulics and pneumatics (cylinders, hoses, valves)
• Cooling water pumps and piping systems

Shutdown & Installation Support

• Support planned shutdown maintenance activities.
• Assist in installation, dismantling, and alignment of machinery.
• Follow engineering drawings and instructions during equipment overhauls.

Tools & Workshop Activities

• Use mechanical tools such as torque wrenches, grinders, pullers, drills, welding equipment, and alignment tools.
• Carry out basic fabrication tasks: cutting, welding, threading, and fitting.
• Ensure tools are maintained in good working condition.

Safety & Compliance

• Follow all plant safety rules, LOTO procedures, and PPE requirements.
• Participate in safety toolbox talks.
• Ensure safe handling of mechanical components and heavy parts using lifting equipment.

Documentation & Reporting

• Record work done in job cards or CMMS systems.
• Report faults, spare requirements, and unusual observations to supervisors.
• Update maintenance checklists and inspection sheets.

Key Skills & Competencies

• Strong mechanical troubleshooting abilities.
• Able to handle multi task / more then one function .Also, Training employees to perform different job functions
• Basic knowledge of hydraulics, pneumatics, and rotating equipment.
• Ability to work with hand and power tools safely.
• Understanding of mechanical drawings and equipment layouts.
• Ability to work in a high-temperature industrial environment.

Qualifications

• ITI  in Mechanical, Fitter, or Industrial Maintenance.
• 10–15 years of experience in heavy manufacturing (pipe plant, foundry, steel, cement, or similar).
• Experience with maintenance of Hot mould casting equipment is an added advantage.

Work Environment

• Foundry and pipe manufacturing environment with exposure to heat and heavy machinery.
• Requires shift work, overtime, and availability during breakdowns.
• Works closely with mechanical engineers, technicians, operators, and safety staff.

Desired Candidate Profile

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