Q C Engineer

Q C Engineer:

Job Description: QAC Engineer 1. Job Details Particulars Details Position & Designation QAC Engineer Grade P3 Division & Department Green Hydrogen Reporting To Lead QAC Manager Place of Posting Pune 2. Job Profile A. Key Objectives

The QAC Engineer will be responsible for:

• Developing and maintaining internal manufacturing QA documents and reviewing supplier quality documentation.
• Ensuring compliance with customer specifications, international standards, statutory regulations, project quality plans, and contractual requirements.
• Managing supplier quality control and documentation review, including inspection of major packages throughout their complete lifecycle.
• Supporting quality planning, supplier development, manufacturing quality, inspection, testing, and documentation activities.

B. Major Responsibilities & Deliverables 1. Project Quality Planning

• Prepare Project Quality Plans and Site Quality Plans .
• Develop and review ITP/QAP for internal manufacturing and supplier activities.
• Develop Quality Assurance procedures.
• Develop Inspection Assignment Matrix.
• Develop NDT procedures, SOPs, FAT/SAT procedures and related quality documentation.
• Prepare and establish Quality Documentation Matrix.
• Develop Commissioning QA Plans.

2. Engineering Quality

• Review supplier documents and complete CRS activities for technical closure.
• Prepare RFQs and techno-commercial comparisons for QA services and documentation support.
• Validate technical specifications related to welding, painting, surface coating, nickel plating, oxy-cleaning, and statutory requirements .
• Ensure quality requirements are appropriately incorporated into engineering and supplier documentation.

3. Supplier Quality Management

• Conduct supplier qualification, assessment, development, and continuous improvement activities.
• Conduct supplier audits and capability assessments.
• Perform process validation at supplier facilities.
• Support product development and improvement through manufacturing process reviews.
• Plan and execute source inspections.
• Manage NCR and CAPA activities at supplier and manufacturing locations.

4. Incoming Material Inspection

• Verify raw materials as per applicable codes and standards.
• Apply knowledge of ASME, ISO, IS codes and certification requirements .
• Verify major packages such as:
  • Pumps
  • Transformers
  • Rectifiers
  • Pressure vessels
  • Heat exchangers
  • PLC/MCC panels
• Handle verification of valves, instrumentation, and special-category components.
• Verify machined components with awareness of GD & T requirements.
• Conduct and monitor visual, dimensional, PMI, surface finish, calibration, and documentation verification with complete traceability.

5. Manufacturing Quality Monitoring

• Conduct and coordinate welding inspections and NDT activities .
• Coordinate TPIA and customer inspections.
• Manage final inspection and functional testing.
• Ensure appropriate execution and documentation of pressure testing, including:
  • Hydro Test
  • Pneumatic Test
  • Helium Leak Test
• Monitor painting, acid cleaning, oxy-cleaning, and packaging activities.
• Support electrical testing, FAT offering, and performance testing activities.

6. Specific Area Knowledge

• Develop awareness of electrolyser manufacturing, material handling, and FAT programs .
• Knowledge of Gas Separation Units and Hydrogen Purification systems.
• Understanding of special machining processes.
• Manage non-conformances at supplier, manufacturing, and customer interfaces.
• Knowledge of electrical equipment such as motors, pumps, transformers, rectifiers, bus ducts, MCCs, and PLCs will be an added advantage.

3. Critical Competencies & Essential Attributes A. Technical Competencies

• Good understanding of precision machining processes, including:
  • CNC machining
  • Milling
  • Turning
  • Grinding
  • Drilling
• Knowledge of nickel plating and surface treatment processes .
• Understanding of fabrication processes and NDT methods, including RT, PT, UT, and VT .
• Knowledge of dimensional inspection.
• Familiarity with applicable codes and standards, including:
  • ISO 9001
  • ISO 22734
  • ASME BPVC Section VIII Division 1
  • ASME Section II Parts A, B, C & D
  • ASME Section V
  • ASME Section IX
  • ASME B16.5
  • ASME B16.12
  • ASME B16.47
• Knowledge of certification requirements related to U Stamp, CE Marking, and PED .
• Ability to interpret engineering drawings, tolerances, and technical specifications.

B. Quality & Functional Skills

• Quality planning and inspection.
• Welding inspection.
• Pressure equipment lifecycle knowledge.
• NDT Level II.
• Helium leak testing and oxy-cleaning awareness.
• Vendor qualification and supplier audits.
• FAT/SAT execution for:
  • Skids
  • Assembled modules
  • Pumps
  • Electrolyser stacks
  • Complex pressure-generating skids
  • Integrated mechanical, electrical, and instrumentation systems
• Calibration management and instrument handling.
• ISO Internal Auditor knowledge/certification.
• QMS implementation and documentation.
• Strong quality documentation and QD preparation skills.

Total Desirable Experience 710 years Minimum 6 years of relevant experience. 5. Qualifications

B.E. / B.Tech. in Mechanical Engineering

6. Required Type of Experience Essential Experience

• 68 years of hands-on experience in Quality Management Systems, Quality Control activities, and Quality Assurance processes.
• Experience in FAT/SAT execution for skid assemblies, functional testing, large packages, and Balance of Plant equipment such as:
  • Cooling packages
  • Water packages
  • Feed Water packages
  • Air Handling packages
• Experience in vendor development for high-precision mechanical components.
• Hands-on exposure to machining vendors, plating vendors, and critical process equipment manufacturers.
• Experience in supplier audits and technical capability assessments.
• NDT Level II certification is mandatory.
• Hands-on knowledge of nickel plating, machining processes, laser welding , and other critical manufacturing processes.

Preferred Industry Experience

Candidates from one or more of the following industries will be preferred:

• Green Hydrogen / Electrolyser Manufacturing
• Precision Machining
• Power Equipment
• Industrial Equipment Manufacturing
• Oil & Gas Skid Manufacturing