QA/QC ENGINEER

Job Overview

We are seeking a highly experienced QA/QC Engineer with strong expertise in pressure vessel and heat exchanger fabrication (including but not limited to related process equipment) to ensure compliance with international codes and standards.

The successful candidate will ensure compliance with ASME codes, API standards, ISO 9001 Quality Management System, and client specifications, while managing in-process quality control (IPQC), welding quality, inspection activities, and quality documentation throughout the manufacturing process.

The position plays a key role in maintaining high quality standards within our pressure vessel manufacturing operations.

Key Responsibilities

Quality Management & Compliance

• Ensure QA/QC activities comply with ISO 9001 Quality Management System and company quality procedures.
• Develop, implement, and maintain quality plans, inspection procedures, and QA/QC documentation.
• Ensure fabrication processes meet ASME Section VIII, ASME Section IX, TEMA standards, API standards, and project specifications.

In-Process Quality Control (IPQC)

• Implement and manage IPQC systems during fabrication processes.
• Establish inspection checkpoints for material preparation, fit-up, welding, NDT, assembly, and pressure testing.
• Supervise QC inspectors to ensure inspections are carried out according to Inspection & Test Plans (ITP).

Welding & Fabrication Quality Control

• Review and approve WPS, PQR, and welder qualification records in accordance with ASME Section IX.
• Monitor welding activities to ensure compliance with qualified procedures and welding standards.
• Provide technical guidance on welding processes and welding quality issues.

Inspection & Testing

• Oversee inspection activities including:
• Material receiving inspection
• Fit-up and dimensional inspection
• Welding inspection
• Non-destructive testing (RT, UT, MT, PT)
• Monitor and verify Post Weld Heat Treatment (PWHT) activities in accordance with applicable ASME code requirements.
• Coordinate and witness hydrostatic testing, pressure testing, and factory acceptance tests (FAT).
• Liaise with third-party inspectors and client representatives during inspection activities.

Quality Documentation

• Ensure proper preparation and compilation of Manufacturing Data Books (MDB) and quality records.
• Ensure material traceability in accordance with ASME code requirements, including verification of Mill Test Certificates (MTC) and material identification.
• Maintain traceability of materials, welding records, and inspection reports.
• Prepare quality reports and documentation required for audits and client submissions.

Non-Conformance & Continuous Improvement

• Manage Non-Conformance Reports (NCR) and implement corrective and preventive actions.
• Conduct root cause analysis for quality issues.
• Drive continuous improvement initiatives to enhance fabrication quality and efficiency.

Requirements

Education

• Bachelor’s Degree in Mechanical Engineering, Materials Engineering or related discipline.

Experience

• Minimum 5 years of QA/QC experience in pressure vessel, heat exchanger, or process equipment fabrication.
• Experience working in ASME-certified fabrication environments is highly preferred.

Technical Knowledge (Preferred)

Strong working knowledge of international fabrication codes and standards including:

• ASME Section VIII – Pressure Vessel Code
• ASME Section IX – Welding Qualifications
• API standards
• TEMA (Tubular Exchanger Manufacturers Association) standards for shell and tube heat exchangers
• ISO 9001 Quality Management System
• Pressure vessel fabrication processes
• In-Process Quality Control (IPQC)

Welding Expertise (Preferred)

• Strong understanding of welding processes, welding inspection, and welding qualifications.
• Ability to review and verify WPS, PQR, and welder qualification records.
• Experience evaluating welding defects and recommending corrective actions.

Certifications (Preferred)

• CSWIP / AWS Certified Welding Inspector
• ASNT Level II / Level III
• ISO 9001 Internal or Lead Auditor

Skills

• Strong technical and analytical skills
• Excellent problem-solving ability
• Strong documentation and reporting capability
• Ability to work with cross-functional teams and third-party inspectors

Preferred Experience

Candidates with experience in ASME U-Stamp pressure vessel fabrication facilities and shell & tube heat exchanger manufacturing will have a strong advantage.