QC / IPQC Executive

• Responsible for monitoring and controlling product quality during the manufacturing process.
• Conduct in-process quality inspections for products manufactured on LSR Injection Moulding Machines, ISBM Machines, Injection Moulding Machines, Blow Moulding Machines, and other production machinery.
• Ensure products are manufactured as per approved specifications, quality standards, drawings, samples, and process parameters.
• Monitor machine-wise and process-wise quality during production.
• Identify defects at the earliest stage and coordinate with Production and Machine Operators for corrective action.
• Ensure proper segregation and identification of rejected, rework, and approved products.
• Conduct IQC, IPQC, FPA, and Final Inspection activities as required.
• Maintain quality records, inspection reports, rejection reports, and other quality-related documentation.

KEY RESPONSIBILITIES

IN-PROCESS QUALITY CONTROL (IPQC)

• Perform regular in-process inspections of products during production.
• Monitor quality of products manufactured through LSR Injection Moulding, ISBM, Injection Moulding, Blow Moulding, Assembly, and other manufacturing processes.
• Conduct machine-wise and process-wise quality checks as per approved inspection standards.
• Check product dimensions, weight, appearance, colour, functionality, workmanship, and other critical quality parameters.
• Verify product quality against approved samples, drawings, specifications, and standards.
• Ensure First Piece Approval is completed before starting regular production.
• Conduct periodic inspections during production to ensure consistent product quality.
• Identify quality deviations and immediately communicate them to the Production Supervisor or HOD.
• Stop or hold production where serious quality issues are identified, as per company procedures.
• Ensure corrective action is taken for quality defects and process deviations.
• Monitor rejection, rework, and process-related defects during production.

LSR INJECTION MOULDING QUALITY CONTROL

• Monitor the quality of silicone products manufactured through LSR Injection Moulding Machines.
• Inspect products for defects such as Flash, Short Moulding, Air Bubbles, Black Spots, Colour Variation, Deformation, Surface Defects, and other moulding defects.
• Check product weight, dimensions, appearance, and functionality as per approved specifications.
• Monitor critical process parameters and report deviations to the Production Team.
• Ensure proper product curing and moulding quality.
• Check moulding consistency throughout the production cycle.
• Coordinate with Machine Operators and Production Teams to control recurring defects.
• Maintain machine-wise rejection and quality issue records.

ISBM MACHINE QUALITY CONTROL

• Conduct in-process quality inspection of products manufactured through ISBM Machines.
• Check bottle and container quality as per approved specifications and standards.
• Inspect dimensions, weight, wall thickness, appearance, neck finish, shape, and other critical parameters.
• Check for defects such as Deformation, Black Spots, Scratches, Short Moulding, Uneven Thickness, Leakage, and other visual or dimensional defects.
• Conduct leakage and functional testing wherever applicable.
• Monitor product quality during continuous production.
• Identify machine-related or process-related quality issues and immediately inform the Production Team.
• Maintain machine-wise inspection and rejection records.

INJECTION MOULDING QUALITY CONTROL

• Conduct in-process inspection of products manufactured through Injection Moulding Machines.
• Check product dimensions, weight, appearance, colour, and functionality as per approved specifications.
• Inspect products for Flash, Short Moulding, Sink Marks, Warpage, Black Spots, Weld Lines, Colour Variation, Burn Marks, and other moulding defects.
• Monitor product quality during continuous production.
• Identify machine and process-related quality issues and communicate them to the Production Team.
• Coordinate with Machine Operators to control recurring defects.
• Maintain machine-wise inspection and rejection records.

BLOW MOULDING MACHINE QUALITY CONTROL

• Conduct in-process quality inspection of products manufactured through Blow Moulding Machines.
• Check product dimensions, weight, wall thickness, appearance, shape, neck finish, and overall workmanship as per approved specifications.
• Inspect products for defects such as Deformation, Black Spots, Scratches, Uneven Wall Thickness, Short Moulding, Flash, Leakage, Poor Surface Finish, and other moulding defects.
• Conduct leakage and functional testing wherever applicable.
• Monitor product quality during continuous production.
• Identify machine-related and process-related quality issues and immediately inform the Production Team.
• Coordinate with Machine Operators to control and reduce recurring defects.
• Maintain machine-wise inspection, rejection, and quality records.

BOM (BILL OF MATERIALS) VERIFICATION

• Verify BOM requirements for plastic and silicone products.
• Ensure correct raw materials, components, colours, and quantities are used as per approved BOM.
• Cross-check BOM with production and assembly requirements.
• Identify mismatches between approved BOM and actual materials used.
• Coordinate with Production, R&D, Stores, and other departments for BOM-related discrepancies.
• Maintain records of BOM changes and revisions.

FPA – FINAL PRODUCT APPROVAL

• Conduct Final Product Approval (FPA) before products are released for packing or dispatch.
• Inspect finished products according to approved specifications and quality standards.
• Verify product appearance, dimensions, functionality, colour, weight, and overall workmanship.
• Ensure products meet customer and internal quality requirements.
• Approve or reject finished products based on inspection results.
• Maintain FPA reports and inspection records.

PRODUCT QUALITY INSPECTION

• Perform visual, dimensional, functional, and weight inspection of plastic and silicone products.
• Check products for Flash, Short Moulding, Sink Marks, Warpage, Black Spots, Colour Variation, Air Bubbles, Scratches, Surface Defects, Deformation, Improper Assembly, Dimensional Variation, Leakage, and Functional Failure.
• Ensure defective products are properly identified, segregated, and recorded.
• Ensure only approved products are transferred to the next process.
• Verify that reworked products are inspected and approved before further processing.

QUALITY DOCUMENTATION

• Prepare and maintain IPQC Reports, Inspection Reports, FPA Reports, Rejection Reports, NCR Reports, and other quality documents.
• Maintain machine-wise and process-wise inspection records.
• Maintain records of rejected, reworked, and approved products.
• Record quality defects and rejection data on a daily basis.
• Prepare daily and monthly quality reports as required.
• Maintain product inspection check sheets and quality records.

NON-CONFORMANCE & CORRECTIVE ACTION

• Identify and report non-conforming products and processes.
• Raise NCR (Non-Conformance Report) wherever required.
• Immediately communicate critical quality issues to the Production Supervisor and Quality HOD.
• Coordinate with Production and Machine Operators to identify the root cause of defects.
• Support corrective and preventive actions for recurring quality problems.
• Follow up on corrective actions and verify their effectiveness.
• Monitor recurring defects and recommend process improvements.

COORDINATION WITH PRODUCTION & MACHINE OPERATORS

• Work closely with Production Supervisors, Machine Operators, and Production HODs to maintain product quality.
• Communicate quality defects and process deviations immediately.
• Provide feedback to Machine Operators regarding quality issues.
• Support Production in reducing rejection, scrap, and rework.
• Ensure approved quality parameters are maintained during production.
• Coordinate with Maintenance and Tool Room Teams where machine or mould-related issues affect product quality.

5S & QUALITY SYSTEM COMPLIANCE

• Maintain cleanliness and organization of the QC inspection area.
• Follow 5S practices and workplace discipline.
• Ensure proper handling and storage of measuring and inspection instruments.
• Follow company SOPs, quality procedures, inspection standards, and work instructions.
• Ensure compliance with applicable quality standards and customer requirements.

REQUIRED SKILLS & COMPETENCIES

• Knowledge of Plastic and Silicone Product Manufacturing.
• Knowledge of LSR Injection Moulding and Silicone Product Manufacturing.
• Knowledge of ISBM Machines and Plastic Bottle Manufacturing.
• Knowledge of Injection Moulding and Blow Moulding Processes.
• Knowledge of IQC, IPQC, FPA, and Final Inspection Processes.
• Ability to identify common plastic and silicone moulding defects.
• Ability to perform machine-wise and process-wise quality inspections.
• Knowledge of measuring instruments such as Vernier Caliper, Micrometer, Weighing Scale, Height Gauge, and other inspection tools.
• Understanding of BOM and product specifications.
• Good documentation and reporting skills.
• Basic knowledge of MS Excel and MS Office.
• Good observation and problem-solving skills.
• Strong attention to detail.

Ability to coordinate effectively with Production, Machine Operators, Stores, Maintenance, and other departments.

Pay: ₹15,000.00 - ₹20,000.00 per month

Benefits:

• Flexible schedule

Work Location: In person