Quality Assurance-Process Engineer

Department: Quality Assurance
Job Title: Process Engineer
Vacant Positions: 1
Working Days: Monday to Saturday
Working Hours: 8:00 AM to 6:00 PM

Job Profile1. Competencies & Technical Skills

• Familiarity with manufacturing processes such as Die Casting, Injection Molding, CNC Machining, Motor Winding, and Fan/Motor Final Assembly.
• Proficiency in statistical software such as Minitab to monitor live production variations, manage control charts (X-bar, R-charts), and calculate process capability (Cp/Cpk).
• Expert handling of precision measurement instruments and inspection equipment.
• Proficient in Time & Motion Studies, DMAIC problem-solving, and manufacturing waste elimination.
• Skilled in reading engineering drawings and executing Process Failure Mode and Effects Analysis (PFMEA) to identify and mitigate manufacturing risks.

2. Behavioral Traits & Soft Skills

• Ability to systematically diagnose complex line stoppages, yield drops, product failures, and other quality issues using data-driven analysis.
• Ability to effectively bridge communication between the R&D/Design Team and Shop-Floor Team.
• Strong verbal and written communication skills for documenting defects and coordinating with suppliers and internal engineering teams.
• Strong analytical thinking and problem-solving skills to identify the root causes of recurring material and process failures.

3. Qualifications & Experience

Education:

• BE/BTech in Mechanical / Production / Automobile Engineering

Experience:

• 3 to 6 years of experience as a Process Engineer or Manufacturing Engineer.
• Experience in electric motors, rotating equipment, cooling fans, or high-volume electro-mechanical assemblies will be preferred.

Job Description – Process Engineer

Reports To: QA/QC Head
Department: Quality Assurance Department

Job Purpose

The Process Engineer is responsible for designing, implementing, monitoring, and optimizing production processes to manufacture high-efficiency products safely, cost-effectively, and at the highest quality levels.

The role focuses on improving product and process quality, reducing process variation, eliminating non-conforming products, and driving continuous improvement across manufacturing operations.

Key Responsibilities & Daily Duties

• Create, review, and maintain FMEA/PFMEA for all CTQ (Critical to Quality) operations.
• Create, update, and maintain Standard Operating Procedures (SOPs), Work Instructions, and Routing Sheets.
• Validate and improve specialized jigs, fixtures, gauges, and Poka-Yoke (mistake-proofing) devices to enhance safety, quality, and assembly precision.
• Lead Root Cause Analysis (RCA) for process-related defects, line stoppages, yield losses, and recurring quality issues.
• Implement and verify permanent corrective and preventive actions (CAPA).
• Monitor process performance using statistical tools, control charts, and process capability studies (Cp/Cpk).
• Conduct Time & Motion Studies and identify opportunities for cycle-time reduction and productivity improvement.
• Identify and eliminate manufacturing waste and process inefficiencies using Lean/DMAIC methodologies.
• Work closely with Production, Quality, R&D/Design, Maintenance, and Suppliers to resolve process and product-related issues.
• Ensure manufacturing processes consistently meet engineering specifications, quality standards, and customer requirements.
• Support continuous improvement initiatives aimed at reducing rejection, rework, downtime, and manufacturing costs.

Pay: ₹20,000.00 - ₹50,000.00 per month

Benefits:

• Food provided

Work Location: In person