Quality Control Engineer - Dry Mix Division

Department: Production / Process Engineering

We are seeking a detail-oriented and technically competent QC Executive / QC Engineer to ensure consistent quality of our biochar-based dry mix products. The role involves hands-on sampling, testing, and monitoring of raw materials, in-process production, and finished goods, ensuring full compliance with internal specifications and relevant industry standards.

The position plays a critical role in bridging Quality, Operations, and R&D, ensuring that production issues are addressed through effective corrective actions and that new product developments are validated through proper testing and quality assessment

Key Responsibilities

1. Quality Control (Incoming, In-Process & Finished Products)

• Perform sampling, inspection, and testing of raw materials, in-process batches, and finished products.
• Monitor key quality parameters across:
• Dry Mix Plant: batching accuracy, mix uniformity, and consistency
• Sand Dryer Plant: moisture content and drying efficiency
• Grinding Mill Plant: particle size distribution and fineness
• Conduct laboratory and physical tests including moisture content, bulk density, flowability/workability, compressive strength, and adhesion strength (where applicable).
• Ensure all materials and finished products comply with internal specifications and relevant industry standards.
• Record, analyse, and maintain accurate test data for traceability and performance monitoring.

2. Corrective Actions & Cross-Functional Coordination

• Identify non-conforming materials or products and initiate Corrective and Preventive Actions (CAPA).
• Liaise closely with the Operations team to implement corrective actions and resolve process deviations.
• Conduct root cause analysis using structured manner.
• Monitor effectiveness of corrective actions and ensure proper closure.

3. Support for R&D and New Product Development

• Collaborate with the R&D team in testing and validation of new dry mix formulations (e.g., tile adhesive, screed, plaster).
• Support laboratory trials and plant validation runs for new or modified products.
• Provide test data, performance feedback, and assist in defining quality benchmarks for new product launches.

4. Quality Documentation & Reporting

• Maintain QC records, test reports, and batch traceability documentation.
• Prepare routine quality reports (daily/weekly/monthly) for management review.
• Assist in developing and updating SOPs, test methods, and quality checklists.

5. Compliance & Laboratory Management

• Ensure all testing complies with relevant local standards.
• Support internal and external quality audits.
• Maintain calibration and proper functioning of laboratory equipment.

Attributes

• Bachelor's Degree in Civil Engineering, Chemical Engineering, Materials Engineering, or related field.
• 12 years of experience in dry mix, cement, or construction materials industry.
• Familiarity with products such as screed, tile adhesive, mortar, and plaster systems.
• Hands-on experience in laboratory testing and QC procedures.
• Understanding of quality standards
• Strong analytical skills, attention to detail, and structured problem-solving ability.
• Good communication skills with the ability to work cross-functionally.
• Proficient in Microsoft Excel and reporting tools