Quality Manager

JOB TITLEQuality ManagerDEPARTMENT & JOB GRADEManufacturing / QEJOB HOLDER NAME & SIGNATURE NAME & SIGNATURE DATE

Company Scope

Apple Tree Building Maintenance is a turnkey provider of BMUs in India, providing complete design, manufacture and installation services, backed by comprehensive maintenance and client support services.

Across the India, the company employs around 400 staff, most of who work in Design, Engineering, Production, Maintenance and Fa•ade Access. With purpose-built manufacturing facility in Binola, Gurgaon, the company has a network of regional offices and agents throughout the India.

The vision behind Apple Building Maintenance is to be the market leader in all aspects of BMU designs, quality and performance, both throughout the region and internationally.

Job Scope

• Manage a team of 1 or 2 Quality Engineers and 2 to 3 Inspectors
• Guide his team technically in the Quality Assurance
• Interact with Production team and Design Team in performing quality checks at every stage of manufacturing
• Create Inspection and Test Plan for all manufacturing activities viz., Raw Material Inward, Bought-out parts inward, Subcontracted parts inward, Machined Parts, Fabricated parts, Assembly etc.,
• Keep Inspection Records of parts and Assemblies
• Control Rejection and Reworks, keep records
• Prevent rejection before inspection to reduce cost of manufacture.
• Define welding Procedures, involve in Qualifying Welders, Define PQR/WPS
• Define sampling methods for various batch quantities of production and execute accordingly
• Work with design team in defining right welding processes
• Evaluate all inspection records and show improvement in processes through Quality Assurance and Quality Control
• Suggest design revisions for continuous improvement of manufacturing processes resulting in reducing cost of manufacture
• Reduce Rejections
• Calibration of measuring instruments and maintaining periodic calibration records of all vital measuring instruments
• Follow Client requirements on Quality Assurance
• Test ALL Finished products according to the Factory Acceptance Test (FAT) Procedure in coordination with Design/ Production/ Installation and keep FAT records jointly signed

Qualification & Experience

• Bachelor Degree in Mechanical Engineering from an internationally recognized institute
• Awareness in Total Quality Management (TQM) and Statistical Quality Control (SQC) Methods
• Related industry know-how and experience in Building Maintenance Units (BMUs), design, quality and performance will be an added advantage
• NDT Level I or II mandatory
• Minimum 3 to 6 years of Quality Management
• Shall know quality concepts related to manufacturing Processes

Process Improvement & Compliance:

• Monitor fabrication and welding processes to ensure compliance with quality standards and customer requirements.
• Identify defects, analyze root causes, and implement corrective & preventive actions (CAPA).
• Work on process optimization to reduce rework, rejection, and material waste.
• Assist in internal and external ISO 9001 audits and maintain documentation for compliance.

Supplier & Customer Interaction:

• Collaborate with vendors and suppliers to ensure the quality of incoming raw materials.

• Coordinate with customers for quality-related discussions, approvals, and resolving concerns.

• Prepare inspection reports, test certificates, and deviation reports.

• Essential Knowledge about:

• Quality Assurance of Machining and Fabrication assemblies

• Quality Control of Machining and Fabrication assemblies

• Work Instruction and Control

• Materials

• Some level of SQC in controlling machining processes

• Welding Processes of different materials and Inspection

• Measuring instruments and Metrology

• Sampling lot methods

• Technical Knowledge:

• Welding standards (AWS D1.1, ASME Sec IX, ISO 3834, etc.).

• NDT techniques (UT, RT, MPI, LPT).

• GD&T (Geometric Dimensioning & Tolerancing).

• Fabrication drawings and blueprints interpretation.

• Quality tools like 5S, Kaizen, 8D Problem Solving, FMEA, and SPC.

Documentation & Reporting:

• Formulate and Maintain Quality Control Plans (QCP), Quality Assurance and Quality Control
• Inspection & Test Plans (ITP).
• Ensure proper documentation of Non-Conformance Reports (NCR) and implement corrective measures.
• Maintain records of quality metrics and present reports to senior management.

Essential Skills

• Excellent inter-personal and communication skills
• Excellent managerial skills
• Organized
• Problem-solving attitude; solution oriented
• Excellent Design Concepts presentation capability
• Team player
• Day one & Self starter

Critical Competencies
Ability to make accurate decisions through analysis and common sense

• Quality conscious
• Attention to detail
• Result, customer and quality oriented
• Fluent in English
• Ability to work under pressure
• Comfortable to work in a target driven environment
• Being able to implement quality manufacturing processes
• Stress resistant
• Fostering Teamwork
• Good time management
• Work on project calendars timelines
• Able to multitask
• Interactive with other functions
• Look for quick & innovative solutions
• Responsive to the communication related to project progress

Send your CV to the HR [email protected]

Please also check our Apple Tree Building Maintenance website: www.appletree.co.in

NOTE-

KEY Criterion to filter are:

• BE/ ME (no diploma),
• More than 5 years experience,
• experience in HEAVY fabrication Industry,
• Welding Inspection (NDT level I or II),