Role - Process Design (Improvement Projects)

Role & responsibilities

Process Intensification Cost Reduction

• Detailed Process Understanding on Unit Operations (Distillation, Extraction, Filtration, Drying, Absorption, Stripping)
• GAP Analysis Study (Theoretical Vs Actual) along with Cost Evaluation Study for deciding Priorities
• Literature Survey and Idea Generation with Cross Functional Team (Operation, R&D, Quality, Safety)
• Data generation in Lab / Pilot for Improvement in Existing Plant as well as for Commercial Scale up
• Preparing Proposal/Final Scheme for Implementation
• Technical Discussion with all Stakeholders and Capex Preparation
• BEP Preparation Process Flow Diagram, Material Balance, Energy Balance, Standard Operating Procedure, Effluent Treatment, Process Safety Data Generation
• Review of P&ID
• Understanding on Monthly MIS (COGM of Product)

Capacity Enhancement by debottlenecking of Stages Top Line and Bottom Line

• Study on Stagewise Capacity
• Identification of Debottleneck Stage
• Technical Validation of Existing Equipment’s
• Proposal based on Technical Study and its implementation

New Technologies – SHE, Quality, Cost and Capacity

• Evaluation of Existing Technology
• Exploring new advanced Technology
• Cost Evaluation Study – OPEX
• Proposal based on Technical Study (CAPEX) and its implementation