Senior Application Engineer

About Company

At Ennovi we harness the power of two megatrends - electrification and AI - to help industries innovate at speed, operate smarter, and achieve sustainable growth. By combining these transformative forces with our global reach and best talent, we empower our customers to lead their markets and drive sustainable progress.

From automotive and aerospace to consumer electronics, data storage, industrial, and medical markets, we harness these forces to help our customers create smarter, safer, and more sustainable solutions.

We thrive best in developing high-performance custom solutions that meet diverse technical needs, solve unique challenges, optimize performance, and adapt to evolving market demands.

Our mission is to get customers to the future faster, from anywhere. Headquartered in Singapore, ENNOVI has a global presence across North America, Europe, SEA and China, where all its activities are socially responsible, with minimal environmental impact. Learn more at www.ennovi.com.

Ennovi is an equal opportunity employer in conformance with all applicable laws and regulations to individuals who are qualified to perform job requirements. The Company administers its personnel policies, programs, and practices in a non-discriminatory manner in all aspects of the employment relationship, including recruitment, hiring, work assignment, promotion, transfer, termination, wage and salary administration, and selection for training.

Why Join Us

At Ennovi, we envision a future of electrification and innovation and strive to create an inspiring workplace where our employees are integral to shaping that future. We offer a dynamic, collaborative and inclusive culture that encourages continuous learning, professional growth, and a sense of purpose. As a part of the Ennovi team, employees experience the excitement of being at the forefront of cutting-edge technologies and contributing to a sustainable future.

Our commitment to the transformation is epitomized by our five pillars: Speed, Innovation, Best Talent, Global Reach, and Sustainability. This entails navigating exponential market changes through agile structures, fostering innovation across all aspects of our business, strategically expanding our global footprint, championing sustainability initiatives and nurturing a winning team.

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Job Summary

This Designer/Application Engineer position is to join our POWER team at ENNOVI. The POWER team works to design and develop the high-voltage (HV) busbars and connectors for multiple customers. The Power team relies heavily on HV Busbar and connector designs in various systems for powertrain applications like busbars for electric motors, busbars and connectors for inverters/ DC/DC converters, OBC, and battery packs. Also works to collaborate with our ENNOVI CAE, CAD, Test & Validation teams to optimize vehicle solutions.

Main Responsibilities

• Interact directly with customers to execute the design of “Build to Spec” (BTS) HV Power Interconnect for Power electronics, electric motors, and battery packs through the pre-production phase.
• Design and support BTS products from concept to production, working with stakeholders from manufacturing, reliability, test, supply chain, and production.
• Design interconnects components/assemblies, including busbars, plastics, seals and stampings.
• Work closely with Product Manager, CAD/CAE team, Test & Validation, and Manufacturing Process personnel to develop and build new Power Interconnects applications.
• Create design concepts & work with CAD team to generate detailed component/assembly models and GD&T drawings.
• Work with the CAE team to evaluate the Power Interconnects design toward meeting the product specifications. The required simulations are not limited to Joule Heating/Ampacity, Modal analysis, Deformation by CTE mismatch, and Fatigue Thermal/Mechanical analysis.
• Lead cross-functional team to conduct critical design review sessions when needed.
• Drive product compliance testing activities; Own and manage DVP&R and DoE.
• Participate in DFM/DFA review sessions.
• Support Manufacturing team with PPAP, product packaging design and functional in-line testing; evaluate other alternative manufacturing process proposals as needed.

Qualifications

• BS in Electro-mechanical or Mechanical Engineering is required. MS is highly preferred.
• Min 8+ years of relevant experience in the automotive power electronics/ HV connectors/ busbars.
• Proficient in Solidworks , CATIA V5, or NX software.
• Solid understanding of FEA and CFD analysis.
• Experience designing HV parts and systems.
• Hands on prototyping and build experience.
• Experience in DFMEA, GD&T, Tolerance Stack-up analysis.
• Experience in metal stamping, plastic molding, and dielectric materials selection is a plus.
• Ability to work in a collaborative global team environment.
• High attention to detail is strongly preferred.
• This role will require both domestic travel (20% max).
• Fluent in English.