Senior Compressor Design & Development Engineer

Job Summary:

Job Title: Compressor Development Engineer

Job ID: 530884

Location: Verona, VA

Client: Daikin

1. Compressor Design & Development
2. Thermodynamics & Refrigeration Systems
3. CAE, CFD & Structural Analysis
4. Testing, Validation & Reliability Engineering
5. DFMEA/PFMEA

Description & Skill Requirement:

• Create and implement planning for compressor development, including Design and Review milestones.
• Detailed and advanced centrifugal compressor design from each mechanical component to electrical components used in compressors.
• This includes the complete centrifugal compressor material selection gear design, bearing design, housing design, and rotor dynamic analysis of both single and multi-stage compressors.
• Evaluate all mechanical aspects to ensure the product designed and developed will meet life cycle requirements.
• This will include detail stress, vibration, modal, fatigue analysis of all designed components.
• Be involved in all steps in the product development process/life cycle, from customer requirements, to design, to prototype manufacturing, to product qualification, to final product implementation and product launch.
• Derive component-level requirements from assembly requirements to create part specifications and drawings.
• Communicate with all suppliers and vendors to determine manufacturability.
• Participate in inspection results to ensure all designed parts are manufactured as specified, within specified tolerances.
• Communicate and instruct designers to create specifications and check part drawings.
• Apply common manufacturing and inspection capabilities to choose materials and tolerances. Relevant experience with specifying tight tolerances and GD&T.
• Create robust design using DFMEA method during design, analysis and testing.
• Create pass/fail criteria of analysis and test results by applying reason and logic to fundamental mechanics.
• Use simulation tools to simulate design performance and reliability to support DFMEA.
• Plan and develop test programs for prototypes using Design of Experiments as needed for complex problems with many variables.
• Communicate and instruct lab technicians to set up tests and gather data to meet the test parameters and accuracy requirements.
• Analyze test data and reports, making clear conclusions if designs meet functional, performance, and safety specifications.
• Develop parts qualification process/procedure and makes decisions pass/fail from developed criteria.
• In-depth involvement in all aspects of the test phase to validate design. Provides detailed analysis based on mathematical, finite element analysis, and experimental data.
• Provide accurate and precise product performance results for marketing and sales for product selection.
• Collaborate and communicate with other teams in the product development process/projects to ensure the final product meets all objectives and customer requirements in all product areas.
• Provide documentation, both high-level and detailed documentation, for all projects and tasks throughout the development process.

Benefits: Eligible employees may have access to benefits offered by Intellectt Inc. in accordance with the applicable benefit plans and eligibility requirements.

Equal Employment Opportunity:

Intellectt Inc. is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, sex, pregnancy, sexual orientation, gender identity, national origin, age, disability, genetic information, veteran status, or any other characteristic protected by applicable federal, state, or local law.